Is hot rolled cheaper?

Hot rolling, the process used to make hot rolled steel, involves rolling steel at high temperatures (typically over ˚F). These high temperatures are above steel&#;s recrystallization temperature, allowing the steel to be easily shaped, formed, and made in larger sizes. As it cools, hot rolled steel tends to shrink non-uniformly, giving less control on the size and shape of the finished product when compared to cold rolled steel.

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Characteristics of Hot Rolled Steel

Hot rolled steel tends to have a scaly finish which can be removed by pickling, grinding, or sand-blasting. This steel is essentially normalized, meaning free from internal stresses that can arise from quenching or work-hardening processes, because it is allowed to cool at room temperature. Other properties may include:

• Slightly rounded edges and corners for plate products (due to shrinkage and less precise finishing)
• Slight distortions
• More malleable and able to be turned into various shapes
• Increased ductility and toughness

Advantages of Hot Rolled Steel

Hot rolled steel tends to be cheaper than cold rolled steel because it is manufactured without any delays in the process and does not require reheating like cold rolled steel. It is also essentially normalized as it is allowed to cool at room temperature; this means it&#;s free from internal stresses that can arise from quenching or work-hardening processes.

Applications of Hot Rolled Steel

One of the many differences between hot and cold rolled steel is price. Hot rolled steel tends to be cheaper than cold rolled steel because it is manufactured without any delays in the process and does not require reheating like cold rolled steel. It can be used in applications where precise shapes and tolerances are not required, such as:

• Structural Components (Railroad Tracks, I-Beams, Sheet Metal)
• Agricultural Equipment
• Metal Buildings
• Stampings
• Automotive Frames

An Overview of Hot Rolled Steel

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Hot rolled steel is steel that has undergone the rolling process at a temperature above its recrystallization temperature (usually ° F or greater). Compared to unprocessed steel, the processed material exhibits greater formability and workability, making it easier to work with in subsequent processing operations.

The hot rolling process starts with a large, rectangular slab of metal referred to as a billet. First, the billet is heated and compressed into a large roll. While still hot, it passes through a series of rotating rollers to achieve the desired dimensions. In sheet metal production operations, the rolled steel is then wound into coiled rolls and left to cool. In production operations involving other forms, the processed material is cut into the specified units and packaged.

Benefits of Hot Rolled Steel

Hot rolled steel offers several manufacturing advantages, such as:

• Lower cost: Hot rolled steel tends to be less expensive than cold rolled steel since it involves less processing.
• Better workability: As the hot rolling process occurs at elevated temperatures, the processed material is easy to form and shape.
• Little to no internal stress: The hot rolling process involves cooling the steel gradually, which allows the material to essentially normalize its structure and become free of internal stresses.

Applications of Hot Rolled Steel

Since hot rolled steel shrinks slightly during the cooling stage, there is a lesser degree of control over its final shape. For this reason, it is typically used in applications that do not require extremely tight tolerances, such as:

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• Agricultural equipment
• Automobile parts (e.g., frames and wheel rims)
• Construction materials (e.g., I-beams)
• Railroad equipment (e.g., tracks and railcar components)