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When to Use Galvanized Woven Wire Mesh?

Author: Evelyn

Feb. 24, 2025

Hardware

Galvanized Wire Mesh: Woven & Welded

Galvanized is not a metal or alloy; it is a process in which a protective zinc coating is applied to steel to prevent rusting. In the wire mesh industry, however, it is often treated as a separate category because of its wide spread use in all types of applications. Some of the more popular uses and applications of galvanized wire mesh are listed below:

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Galvanizing can occur either before or after wire mesh is manufactured &#; both in woven form or welded form. Galvanized before woven wire mesh or galvanized before welded wire mesh indicates the individual wires, themselves, used to manufacture the mesh have been galvanized before the mesh is woven or welded. Depending on the mesh (or opening size) and diameter wire, this is usually the less expensive option, especially if custom manufacturing is required.

Galvanized after woven and galvanized after welded wire mesh is exactly as it sounds. The material is manufactured, normally in carbon or plain steel, and is often placed in a galvanizing tank, thereby producing a galvanized after woven or welded specification. Generally speaking, this option is more expensive, depending on availability and other variables, but does offer a higher level of corrosion resistance. This added level of corrosion resistance is most noticeable at the joint or intersection of galvanized after welded wire mesh specification.

One of the main benefits of a galvanized wire mesh, and particularly of a galvanized welded specification, is that it tends to offer a wide variety of opening sizes and diameter wires. For instance, mesh opening sizes, such as 4&#; x 4&#;, 2&#; x 2&#;, 1&#; x 1&#; and ½&#; x ½&#;, tend to be readily available from stock in a handful of popularly requested diameter wires.

Due to its attractive price point and its corrosion resistance, galvanized wire mesh is very popular among industrial users of wire mesh. Usually, galvanized wire mesh is specified in applications where relatively large opening sizes are needed. Keep in mind that galvanizing a relatively fine mesh, after it is woven, is likely to clog the openings rendering it unusable in numerous applications. It is for this reason that, usually, a 10 x 10 mesh and finer will be manufactured as a galvanized before woven item.

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Woven Wire Mesh vs. Welded Wire Mesh: What's Right for You?

Woven and welded wire mesh may look similar to the untrained eye, but while they share some characteristics, the materials are distinctly different.

How do you know which one is right for your next project? Find a rundown of each metal mesh product below, along with pointers for choosing a material that best suits your needs.

What is Woven Wire Mesh?

Woven wire mesh is a metal grid with intersecting vertical (warp) and horizontal (weft) wires that create square-shaped (or sometimes hexagonal) openings. Since the wires only intersect rather than being welded or otherwise fixed together, this type of mesh is typically flexible and easy to manipulate. Though woven mesh is often pliant, it can be more rigid when made with thicker wires.

How is woven mesh made?

The mesh is typically made using an industrial loom (sometimes called a weaving machine). Wires are wrapped around a warp beam, then placed into a heddle frame. This separates the warp wires so they can pass through another set of weft wires and create a grid pattern of a specified size.

What is it used for?

A wide range of applications call for woven wire mesh. This is especially true when it comes to home improvement and DIY projects. The material is a go-to for everything from gardening, composting, and craft papermaking to pest control, insect screens, and food drying. Artistic DIYers can even use this bendable mesh to create decorative sculptures.

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In the industrial sector, it's often used for filtration, screen printing, and particle analysis.

What is Welded Wire Mesh?

Welded wire mesh is a stainless steel grid with intersections fused together with heat. This material is not malleable but rather rigid and notably strong, maintaining its structure under heavy pressure.

How is welded mesh made?

Welded wire mesh is made by first feeding opposing (warp and weft) wire spools through a special welding loom. The machine lays the horizontal wires over the vertical wires to create a grid, then it applies heat to the intersections to fuse the crossing wires together.

What is it used for?

Unlike woven wire mesh, the welding process calls for thicker metal wires. This sturdy, inflexible material is ideal for fencing, chicken coops, and animal enclosures. It can also be used for soffit screens, foundation vents, chimney caps, gabions, trellises, and automotive grills.

In the engineering and construction sectors, stainless steel welded mesh is used for infill panels, landslide mitigation, and highway reinforcement.

Which Wire Mesh is Best, Woven or Welded?

Welded wire mesh is constructed with thicker wires and is available in larger opening sizes. This material can be used for structural purposes when projects call for durable metal grids.

Woven wire mesh, on the other hand, is available in much finer weaves (including many decorative styles), which makes it useful for cabinet inserts, insect screens, and more. 

If you need a large, rigid metal mesh panel with reliable strength, go with welded mesh. If you need something with much smaller openings or that can be manipulated into different shapes, woven mesh is a better choice.

Shop DIY & Industrial Metal Wire Mesh Products

TWP Inc. has been a trusted supplier of wire mesh products for over 50 years. We carry a huge selection of materials, including woven mesh, welded panels, and galvanized hardware cloth&#;all in stock and ready to ship.

If you're still not sure what type or size you need, we're here to assist. Contact us today!

For more information, please visit Welded Wire Mesh Supplier.

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