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What is the use of redispersible polymer powder?

Author: Harry

May. 06, 2024

Chemicals

What Are Redispersible Polymer Powders (RDP) - Bisley Biz

Redispersible polymer powders (RDP) are versatile materials primarily used in the construction industry to enhance the properties of mortars and other building materials. These powders improve workability, water retention, bonding strength, and flexibility. According to a Google search, RDPs are important additives that help in improving the mechanical properties, adhesion, and overall performance of construction products.

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Redispersible polymer powders are added to mortar to increase the flexibility and cohesiveness of mortar. This forms a continuous polymer film that helps improve water retention, enhance the bond strength of mortar, and improve the workability of dry mix mortar.

RDP Production Process

The redispersible polymer powder is a latex emulsion created by spray-drying macromolecular dispersions under particular conditions. During production, polyvinyl alcohol is added to prevent the latex particles from bonding together. These polymer powders are typically created using acrylic polymers, polyvinyl acetate, and copolymers of vinyl acetate with vinyl versatate or ethylene. RDPs consist of polymer resin, which is the critical ingredient for the function of redispersible powders. As additives, polymer powders act as modified resin and polymer resin.

Properties of Redispersible Polymer Powders

When water is added to the dry mix mortar, the polymer powder becomes a dispersion and forms a film upon drying. This film promotes elasticity and adhesion. Redispersible polymer powders are classified based on their elasticity and adhesion properties. Adding water to some powders imparts hydrophobic characteristics to the material, enhancing moisture resistance and performance.

  • Vinyl Acetate-Ethylene Polymers (VAE) – These powders combine the flexibility of ethylene and the adhesion of vinyl acetate, offering economic and ecological benefits without compromising performance. Features include excellent cohesion, good low-temperature film formation, and superior adhesion to substrates like plastics and wood.
  • Vinyl Chloride Copolymers and Terpolymers – These polymer powders provide excellent water resistance, high hydrophobicity, and strong tensile adhesion.
  • Terpolymers based on VEOVA and VAcE – These come with low transition temperatures. Benefits include good workability, non-slump behavior, excellent tensile adhesion strength, crack-bridging properties, and low stickiness.

Applications of Redispersible Polymer Powders

Redispersible polymer powders have numerous applications across various industries. They are widely used in:

  • Construction adhesives
  • Tile adhesives
  • Joint mortars
  • External wall putty
  • Building binders
  • Filling compositions like concrete repair joints, crack isolation membranes, and waterproofing membrane applications

Typical Applications of Redispersible Polymer Powders

RDP has increasingly become integral to modern building materials due to its unique properties and wide range of applications:

EIFS (Exterior Insulation and Finishing System)

EIFS is a popular method of covering exterior walls with weather-resistant insulation. RDP contributes to the strength, adhesion, and flexibility of EIFS, ensuring they can withstand various weather conditions.

Tile Adhesive

Used in both interior and exterior tile applications, RDP enhances the performance of tile adhesives by increasing bond strength, flexibility, and water resistance. This ensures long-lasting adherence even under heavy loads or changing weather conditions.

Self-Leveling Floor Compound

Adding RDP to self-leveling floor compounds improves adhesion, processability, and flow, ensuring a smooth, level, and durable concrete surface.

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Mortar and Plaster

In mortar and plaster mixtures, RDP improves water resistance, adhesion, and flexibility, ensuring long-term durability and performance under varying environmental conditions.

Gypsum Board Joint Compound

The addition of RDP to drywall joint compounds enhances processability, adhesion, and durability, making the joints strong, crack-resistant, and easy to apply.

Waterproof Membrane

RDP is used in waterproofing membranes to improve flexibility and adhesion, ensuring they remain strong and effective at preventing water penetration.

Plastering

RDP is used to improve the adhesion and workability of plaster, ensuring it applies smoothly and evenly to walls and ceilings.

Textured Coating

RDP enhances the bond strength and durability of textured coatings used for decorative effects on exterior walls, ensuring long-lasting beauty and weather resistance.

Contact us to discuss your requirements for VAE Re-Dispersible Polymer Powder For Tile Adhesive. Our experienced sales team can help you identify the options that best suit your needs.

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