What is an aluminum profile?

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An aluminum profile or extrusion, also called &#;aluminum frame&#; is made from the extrusion process, and comes in various textures, colors and brightness.

To learn more about what an aluminum profile is and the kinds of extrusions offered by Profall, go on reading. In this page you will find the answer to the most common questions such as:

                       Standard profiles
                       Special extrusions
                       Custom profiles

 

Here&#;s what an aluminum profile is

Aluminum profiles are products born from aluminum alloys that are transformed into shaped objects through the extrusion process. Aluminum&#;s unique combination of physical characteristics mostly depends on this process.

Aluminum extrusions are used in several fields because this metal is:

• Strong and stable
• Malleable &#; it can be easily cast and machined
• A good conductor
• Non-magnetic
• Repeatedly recyclable without losing integrity

Therefore, aluminum is employed in a growing number of manufacturing needs, including the production of components for international space stations or in nuclear power plants.

 

 

Kinds of aluminum profiles

Now that we have answered the question &#;What is an aluminum profile?&#;, we can go through the existing kinds of extruded profiles.

In fact, considering that at Profall&#;s we are specialized in the full or partial customization of aluminum extruded profiles, we can say that there exist countless kinds. Yet it is more practical dividing them into two main categories:

• Standard profiles
• Special profiles

Each aluminum extrusion profile is available in a wide range of different sizes and can be made with different aluminum alloys according to its destination.

What are standard aluminum profiles?

Standard profiles are those available in our basic catalog, and include fifteen different shapes applied in various fields. In this first group you find aluminum corner profiles, duct and double-duct profiles, square and round tubes and pipes, T-tracks, U channels and Z profiles, flat, round and square bars.

The catalog of our standard aluminum shapes includes:

 

• Aluminum corner extrusion with even sides

• Aluminum corner extrusion with uneven sides

• Aluminum double duct profiles

• Aluminum flat bar

• Aluminum flat bars with rounded edges

• Aluminum H section

• Aluminum rectangular tubing

• Aluminum round bar

• Aluminum round tubing

• Aluminum semicircular elements

• Aluminum square bar

• Aluminum square tubing

• Aluminum T-track

• Aluminum U channel extrusions

• Aluminum Z bar

Contact us without obligation for any information, we will be happy to answer your requests!

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What are special aluminum profiles?

Special profiles are complex shapes mostly used in the construction and furniture sector, in the automotive field and in the transport industry. We can mention, for instance, aluminum borders with screw attachments, drainers and water deflectors, glazing extrusions, picture frames, trim profiles for vehicles, corner elements with special sections, aluminum handles and handrails are just some of the special profiles we manufacture every day.

The catalog of our special aluminum shapes includes:

• Aluminum borders with screw attachments

• Aluminum curve profiles

• Aluminum drainers and water deflectors

• Aluminum glazing extrusions

• Aluminum picture frames

• Aluminum trim profiles for motor vehicles

• Corner elements with special cross-sections

  For more aluminum profiles supplierinformation, please contact us. We will provide professional answers.

• Extruded aluminum handles

• Handrail extrusions

• Special U-profiles

• Transition strips with shanks

Do you need a supply of aluminum profiles?

Contact us for more information

 

Custom profiles

On request, we can study a special design depending on what kind of aluminum profile is right for you.

As a matter of fact, Profall&#;s specialty is the production of fully customized profiles that have extremely tiny dimensional tolerances &#; a thing which is often hard to find on the common aluminum market &#; and are made with different aluminum alloys according to the aimed use.

To be able to do this, we constantly invest in R&D as well as in technical staff so as to guarantee a cutting-edge-level of detail during processes like:

• Aluminum cutting, with different types of saws and limited tolerance.
• Shearing to transform the various profiles according to your needs
• Surface treatment to remove any impurity and guarantee any color, hardness and sheen requirements
• Aluminum packaging, with the chance to apply logos, bar codes and specific IDs

For instance, we have produced tailor-made aluminum profiles for designer brands such as Thierry Mugler, for architects&#; studios, for the city of Doha in Qatar and the likes.

 

 

Versatile applications of aluminum profiles across industries

Aluminum profiles, with their versatility and durability, have found their way into a myriad of applications across various industries. 

Below is an overview of some of the key sectors where these profiles are extensively utilized, highlighting their diverse functionalities:

• Construction and architecture: in this sector, aluminum profiles are used for window frames, door frames, curtain wall systems, and structural facades. Their lightweight nature and resistance to corrosion make them ideal for modern architectural designs, enhancing both aesthetics and energy efficiency;
• Automotive and transportation: aluminum profiles play a crucial role in reducing vehicle weight, thereby improving fuel efficiency and reducing emissions. They are used in chassis, body parts, railings, and frames within cars, trucks, trains, and even aerospace applications;
• Solar energy systems: the renewable energy sector, particularly solar panel frames and mounting systems, benefits from the durability and corrosion resistance of aluminum profiles. They ensure long-term stability and performance of solar installations in various environmental conditions;
• Electronics and electrical: due to aluminum's excellent thermal conductivity, profiles are used in heat sinks, enclosures, and frames for electronic devices ranging from consumer gadgets to large servers and cooling systems;
• Furniture and interior design: in the realm of furniture and interior design, aluminum profiles offer both structural support and aesthetic appeal. They are used in modular kitchens, office partitions, shelving units, and decorative elements, providing a sleek, modern look;

These applications underscore the adaptability and essential role of aluminum profiles in advancing technology, sustainability, and design across industries.

 

Profall is here for you

In addition to the above listed technical advantages of calling Profall to make your aluminum profiles, we put great attention to customer satisfaction.

How is simple to explain:

• We are quick &#; we get back to you with a feasibility feedback in a short time
• It takes just three weeks to carry out the prototyping process and the pre-series production
• We cover any sector of use &#; from furnishing to architecture, from automotive to electromechanical and electronics, from lighting to design
• We offer after-sales technical support wherever in the world you are &#; yes, even in the US!

 

Discover with Profall what an aluminum profile actually is

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The Aluminium Extrusion Process to Produce High-Quality Aluminium Profile for Industrial Products

Currently, aluminum profiles for industrial products or parts are increasingly being used by many. For example, our quality aluminum profiles are used for parts in piano, automobiles, curtain railing and other various items for home and industrial needs. To determine high-quality and high-performance aluminum profile products, one of the things you need to know is how the manufacturing process works. One of the important stages in the manufacture of aluminum profile products is a process called extrusion.

In general, the process of making aluminum profiles is divided into three stages, namely casting, extrusion, and surface treatment. Extrusion is the second stage of the manufacturing process after the aluminum is poured into a circular mold and cooled to produce a cylindrical ingot billet. Next, the billet that has been produced will be extruded. Then, what happens in this process? What is an aluminum extrusion? Here&#;s a full explanation!

What Is Aluminum Extrusion

Aluminum extrusion is the process of pushing billets into the desired profile or shape according to a prepared design through a mold. The advantage of the extrusion process is that it can produce shapes with complex cross-sections and is lightweight. In addition, the resulting aluminum profile is more durable and does not rust easily. The end result of the process used to convert aluminum alloys into billets having a specific cross-sectional profile is known as extruded aluminum.

Aluminum Extrusion Process

The aluminum extrusion process begins by heating the billet to about 500°C, the billet is set in an extruder. By pressing it into a mould under high pressure, an aluminum profile about 50 to 70 m long is extruded. Based on differences in the mould design, aluminum profiles can be made in various shapes such as hollow materials and complex cross-sectional shapes. After the extruded aluminum profile has cooled, then both ends are pulled to be fixed and cut into the specified dimensions or sizes. After that, heat treatment is carried out to increase the required strength for the final product.

After going through the aluminum extrusion process, the final stage in the manufacturing process is surface treatment. By immersing the aluminum profile in various liquid tanks, grease and fine scratches can be removed. Corrosion resistance and wear resistance are enhanced by the anodize treatment which forms a layer on the surface. The next step is the coloring and painting of the aluminum profile.

Generic Aluminum Extrusion Profiles

If you are looking for a quality aluminum profile, you can order it at YKK AP. We provide generic aluminum profiles and extrusions (generic profiles and generic types). Generic profiles are versatile extruded aluminum profiles, such as squares and circles. We have various types of profiles and mold sizes that you need. Please contact us to determine the details of the size and type of profile you want.

The following is an example of the profile shape we have:

1. Solid Profile

1. L-shaped angles (Equal Side)

2. L-shaped corner (with R)

3. L-shaped angle (Unequal Side)

4. U-shaped channel

5. Flat Field

6. Square Bars

2. Hollow Profile

1. Round Pipe

2. Square Pipe (Square)

3. Square Pipe (Rectangle)

In addition to the products above, you can also choose other profile shapes according to your needs. Commonly used colors for profiles are black, silver and champagne. If you want to choose a color other than those three, there are other choices for you. Products will be made to order with a standard delivery time of 30 days after receiving the order. Since it is made to order, we will ask for a minimum lot (350 kg/order, 1 pallet) and delivery time. Don&#;t hesitate to contact us for more information if you are using more profiles than usual or using extruded aluminum profiles for the first time.

READ ALSO: Digital Catalog Available 

YKK AP provides aluminum profiles used  for industrial products or parts, such as parts in piano, curtain railing, box for trucks, parts in automobiles  and other various items for daily life environment and industrial needs. The aluminum profiles are produced using technologies developed in building materials, such as mould design, aluminum extrusion, surface treatment and processing. Contact us to order quality aluminum profiles. We will propose the most suitable product according to customer demand. Please click on aluminum profile information to get more information about the products we have.

Reference: https://www.ykkap.co.id/products/industrial-aluminum-profiles/

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