The Ultimate Guide to Choosing Glass Lotion Bottle Supplier

An Ultimate Guide of Bottles for Cosmetic Packaging - PrimePac

Introduction

It is true that the contents of a cosmetic product are most important.

Welllive are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

However, it is the container and packaging that consumers first come into contact with when they hold the product in their hands.

The impression of packaging design is also an important point of comparison with other companies products, even if consumers are more likely to base their decisions on the characteristics of the formulation, ingredients, and evaluation.

Some consumers are looking for a sense of luxury when they actually buy and use the product, while others are more concerned about the feel and ease of use.

In that sense, along with pricing, the key is to choose a container that fits the product concept.

Many container manufacturers have numerous containers of their own, and the choices are myriad.

The reality is that the more detailed the specifications of the container, the higher the price and minimum lot size.

In such a situation, you need to consider what you can do within your budget and create a container that makes an impression that is more than its cost.

Nowadays, various types of bottles for cosmetic packaging have become increasingly popular.

For you to choose the proper packaging for your products, we would share related information about the cosmetic packaging market.

After reading this blog, you can get most of your problems about personal care packaging solved!

The Blog will include the following content

Market Overview

The cosmetics packaging market reached a size of US$26 billion in 2020.

Going forward, the market is expected to grow at a CAGR of 5.1% between 2021 and 2026.

Market Growth Factors

Rising disposable incomes, the growing influence of social media, and an obsession with appearance are driving the demand for luxury cosmetics.

The introduction of travel-size packaging for consumer convenience is also fueling the growth of the market.

In addition, with the growing trend for sustainable fashion and natural cosmetics, several manufacturers have introduced push-up tubes and bamboo jars made from eco-friendly and recyclable materials.

They are also adopting innovative strategies to reduce the environmental impact of their packaging, such as developing tree-free paper using waste limestone from construction materials.

Other companies are advancing airless packaging and 3D printing technologies that allow consumers to customize products to their individual needs.

Growing concerns about coronavirus (COVID-19) transmission via packaging surfaces have led these companies to focus on packaging coatings that have antimicrobial properties and can be sterilized with ultraviolet (UV) light.

Market Composition by Cosmetic Packaging Material

Let us explain the general cosmetic containers that can be used

First, we will start with the types by material.

The following two are the main lineup of materials for cosmetic containers.

• Glass containers
• Plastic containers
• Metal containers
• Paper containers

Glass Packaging

A container made from glass.

They come in various shapes and sizes, from spray containers to pump containers, jars, dropper containers, and more.

They are characterized by their environmental friendliness and luxurious appearance.

However, they have the disadvantage of being expensive to manufacture and difficult to design, resulting in a small number of varieties.

Also, the risk of breakage is higher than in other types of containers, so a decorative box is essential, and additional cushioning materials are required.

These containers are made from resin. Most cosmetic resin containers on the market are made of resin.

The price and quality vary widely, with some being more price-sensitive and others more luxurious.

Because they can be manufactured in any shape, there is a wide range of design options. However, the pursuit of luxury can cost more than glass.

Market Composition by Types of Shape

What are the different shapes of cosmetic containers?

In general, the following four are considered to be the most common:

• Bottle containers
• Jar containers
• Tube containers
• Mascara containers

1. Bottle Container

A narrow-mouthed, elongated container of any size.

They are often used for shampoos, lotions, serums, etc.

2. Jar Container

Often filled with creams, gels, and other highly viscous products, often accompanied by a spatula.

There are many types and sizes of designs, and even a single manufacturer has many options.

3. Tube Containers

Like jar containers, these are used for highly viscous formulations such as creams and gels.

They cost less than jar containers and are more convenient to use, but maybe relatively difficult to create a luxurious feel.

4. Mascara Containers

Often used for cosmetics used around the eyes, such as mascara and eyelash serum.

They are generally elongated in shape and have a volume of 10 mm or less. The brush inside is also available in several options.

Market Composition by Specifications

So far, we have explained the materials and types of cosmetic containers based on their shapes. From here, we would like to explain the types by specifications.

There are five main types.

• Pump Containers
• Spray containers
• Container with inner stopper
• Dropper containers
• Airless containers

1. Pump Container

It can be used for many cosmetics, from shampoo to lotion. Especially in the case of shampoo and soap, it is very convenient because the contents can be easily taken out from where the container is placed.

However, the cost is high because of the cost of the pump in addition to the cost of the container.

2. Spray Containers

Often used to fill liquid formulations with low viscosity, such as deodorants.

Although not as expensive as pumps, these specifications are also relatively costly.

 

3) Inner Container

These containers do not use pumps or sprays but have a narrow entrance with an inside stopper.

This is less convenient because it requires turning the container upside down and shaking it to use it, but the cost is much lower, so it is often used.

4. Dropper Container

Often used for serums and serums with low viscosity and small volume.

Although it is somewhat inconvenient to use, it is often employed because it gives the impression of high efficacy.

5. Airless Container

A pump is used to prevent air from entering the container, which may be in a bottle or in a tube.

The characteristic feature of this type of container is that the contents can be stored fresh for a long period of time, but it is relatively rarely used due to its high production cost.

Market Composition by Volume

• Less than 50ml
• 50-100ml
• 100 to 150ml
• 150-200ml
• Over 200ml

Market Composition by Cosmetics Type

• Haircare
• Color cosmetics
• Skincare
• Men's grooming
• Deodorant
• Others

Market Competitive Landscape

Some of the major players in the global cosmetics packaging market include:

• Albea Cosmetics America Inc
• Amcor Plc
• AptarGroup Inc
• Berry Global Group Inc
• Cosmopak Corp
• DS Smith PLC Gerresheimer AG
• Graham Packaging Company (Reynolds Group Holdings Limited)
• Huhtamäki Oyj
• Libo Cosmetics Co. Ltd
• Sonoco Products Company

The Popularity of Cosmetic Bottle / Dropper Bottle

The market for cosmetic bottles is projected to grow at a high CAGR of 2.9% during the forecast period (2021-2028).

Cosmetic bottles are more durable and easier to handle than other packaging types.

Manufacturers favor plastic bottles for cosmetic packaging due to their low manufacturing costs and a wide variety.

Since they are used in the personal care business, ecological issues and human health impacts are taken into consideration. Manufacturers strictly adhere to government guidelines.

Market Trends

The cost-effectiveness and durability of plastic cosmetic bottles in particular are expected to drive the market. However, substitutes are likely to hamper the global cosmetic bottle market.

Cosmetic bottles are more efficient packaging materials than comparable products because of their cost-effectiveness and durability.

They are increasingly being used in the cosmetics business because they minimize packaging costs.

Manufacturers have focused on processes to make plastic containers safer due to concerns about their ecological impact.

Reuse has also led to greater development of plastic bottles in the cosmetics business.

Plastic bottles have been the preferred method of packaging personal care items, and in June 2021, L'Oréal announced that Biotherm would be the first among its brands to launch bottles made of plastic that is completely recycled through Calbiose enzyme technology.

The technology is suitable for all types of PET and allows these plastics to be recycled indefinitely.

L'Oréal first launched a consortium with Calvios in 2017 to promote the development of innovative plastic recycling solutions.

The Existence of Multiple Alternatives Hinders the Expansion of the Cosmetic Bottle Market

There are a variety of alternatives to cosmetic bottles on the market, including: tubes, jars, containers, blister and strip packs, aerosol cans, and folding cartons.

Some of them are less expensive and more efficient than cosmetic bottles. Aerosol cans are widely used by cosmetics packaging companies because of their spray-on advantages and airtightness.

How Long is the Lead Time for Cosmetic Containers?

Actually, it can take 2-4 months to arrange cosmetic containers.

If jar containers require vapor deposition or printing, it is best to assume that it will take 4 months.

Also, tube containers and mascara containers are the shortest and can be arranged in 2 months in most cases.

 

Reducing Lead Time for Cosmetics Containers

We have told you that the time required to manufacture cosmetic containers is very long, and we would like to explain what you can do to shorten that time.

First of all, it is important to keep in mind that once you start product development, you should finalize and order containers as soon as possible.

If you are in a hurry to develop your product, it is also important to choose a container with specifications that require as little processing as possible.

For example, since the original color of the resin is white, if the product is to be used in its white form, no deposition processing is required, and in some cases, a month or so can be shortened at that point.

If the printing process is also eliminated and the label is used, the time can be further shortened by one month to two months, so it is a good idea to make a decision while confirming the details.

Container Lots for Cosmetics Manufacturing

When manufacturing cosmetics in minimum lots, not only the production lot of the filling plant but also a lot of materials must be considered together.

Although it depends on the container manufacturer, basically 500 to 1,000 pieces are common in the absence of deposition and printing. There are also container makers that will accept orders of 100 pieces or more, although this is more expensive.

When printing is involved, most manufacturers will offer from 1,000 pieces, and when it comes to vapor deposition, many manufacturers will offer from 3,000 pieces.

Printing on Bottles for Cosmetic Packaging

Although printing on cosmetics containers and packages looks the same at first glance, there are various printing methods.

The following items are explained here.

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Silkscreen Printing

A technique for printing by using a silkscreen made of nylon, Tetoron, or other synthetic fiber (silk used in the past) attached to a frame, filling the mesh of the silk with emulsion in areas not to be printed, and rubbing the paint with a squeegee while applying pressure.

The printing process is repeated by printing one color and drying, and a printing plate for the number of colors is required. *Color compositing is not possible.

The printed ink layer is thicker and less affected by the substrate.

Because of the possibility of positional shifts, gradation, and gradation expressions color photographs cannot be printed. Uniform application to the printed surface is required.

Printing cost is high.

Pad Printing

Ink applied to a metal intaglio plate is scraped off, and the ink remaining in the recess is transferred onto a flexible silicone pad, which transfers the ink to the container.

The pad then transfers the ink to the container.

Ink thickness is slightly thinner than silk printing.

*If the color of the container is dark, the coloring may be poor or slightly sunken depending on the printing color (e.g., light color).

Because of the possibility of a shift in position, gradation, color photos, and other gradation expressions cannot be used. The printing surface must be uniformly coated.

Offset Printing

Offset printing is often used for high-grade paper media such as brochures and catalogs, but offset printing is also suitable for printing delicate designs and fine text on containers.

Offset printing is especially suitable for colorful printing.

*Plate cost is required for each color

The ink is so thin that printing a light color on a dark container will affect the color of the container. (Colors may not come out well or become slightly sunken.

Hot-Dry Printing (Quick-Drying Method Using Heat Drying)

A drying method is based on the evaporation of volatile components by heat (infrared rays), which takes a long time to dry and requires large amounts of energy.

Furthermore, this method is not suitable for mass-produced products due to the manual labor involved.

The thickness of the coating film after drying varies depending on the ratio of volatilized components. In addition, volatile components must be removed by exhaust treatment to avoid air and water pollution.

UV Printing (Fast-Drying Method with UV Irradiation)

UV printing refers to printing using UV inks that cure and dry when irradiated with ultraviolet light. This drying method is suitable for mass production because it provides instant curing (dries in less than 1 second).

Also, since the ink is 100% solid, the thickness of the coating film after drying is the same as the thickness of the coating film before drying. UV printing is used for most cosmetics package printing.

Inkjet Printing

A familiar printing method used in home printers, this printing method (non-contact, non-pressure printing) injects ink through a nozzle, electrically charges the ink, and deposits the ink in particle form on the printed material.

In addition, printing is performed based on data from a PC, eliminating the need for a plate.

In the case of single-color printing, it is used to indicate the date of manufacture of products.

Full-color printing can be used for a wide variety of packages.

Printing in small lots is possible and cost-effective

Printing is possible even on containers with uneven surfaces (unevenness varies from manufacturer to manufacturer)