Types of Iron Fence Casting

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Cast iron is one of the most recyclable and long-lasting construction materials found everywhere in the globe! Due to its exceptional corrosion resistance, cast iron is an excellent material for constructing storm drain grates, street furniture, fences, railings, and gates. 

The most common component of contemporary wrought iron fences is the tubing made of iron or steel. The tubes are worked into forms by machines, and the manufacturers also utilize devices to produce the decoration traditionally used with a wrought iron fence. The lines are welded together to form wall panels, resulting in a robust iron fence.

However, there was not just a single kind of iron fence; instead, there are numerous different types, some of which are listed below:

• Wrought iron fencing

• Aluminum Ornamental iron fencing

• Simpler cast iron fence

Types of Iron fence casting

Wrought iron fencing

Your home may benefit from adding the flair that a wrought iron fence can provide. Because there are so many styles to choose from, it is simple to create a personalized appearance and feel that is entirely your own, in addition to one that will make you more secure while adding value to your home. 

Fences made of wrought iron may be customized to fit the style and ambiance of your property perfectly. You are more than welcome to visit us with your design to have a conversation with us about the many available options. 

Not only will your property be more secure, but it will also have an aesthetic upgrade with wrought iron fences. However, such a wall's expense may be the determining factor between wrought iron and cast iron fencing, which is less costly. 

Wrought iron fencing has traditionally been the iron fencing of choice for houses and businesses. Handwork is required to produce the intricate designs standard in the wrought iron fence. To realize these designs, the iron must be worked. 

This project involves a lot of effort, resulting in the end product being rather pricey. Cast iron fencing is produced by melting the iron into a liquid state and then pouring it into molds or castings to give it the desired shape. 

Because castings may be created to generate final products with complicated designs or with aesthetically basic techniques, cast iron is an excellent option for constructing a fence that is both affordable and visually appealing.

At the beginning of the 20th century, cast iron decorative fences gained popularity due to their low cost and ability to manufacture the many components of ornamental fencing efficiently. Molds are used to create each element of cast iron. 

After being heated to very high temperatures, the molten steel is poured into molds. After being allowed to cool, the components are removed from their molds, cleaned to remove any burns or extra edges, and then prepared for painting. 

In the current market, the majority of cast iron decorative fence is produced by a few big producers who mainly offer welding sloops. These manufacturers account for the majority of the market share.

Benefits of wrought iron fence

• Wrought iron is so long-lasting that it has earned the nickname "100-year fence." This is due to the material's ability to withstand severe weather conditions.

• It requires very little upkeep.

• It is safe to do so.

• It has a pleasing overall appearance.

• It is an asset to have.

• You may put your spin on it.

Aluminum ornamental iron fencing

In particular, aluminum ornamental iron fencing is rapidly becoming the most popular style, which is especially true for residential fences. An aluminum fence can be manufactured in large quantities at a faster production rate and a lower manufacturing cost; hence, the price is unquestionably the driving element in the market for aluminum fences. 

The production of aluminum fences is scalable to huge numbers. An aluminum fence is typically made using a manufacturing process known as extrusion. This procedure entails nothing more than moving blocks of aluminum through a dying system.

After the finished product has been crafted, the individual components of the many types of ornamental fences go through several procedures, including priming and powder coating, before being packaged and made ready for shipment from the producer to the various distributors. 

In and around gardens, cemeteries, and other areas striving to attain a Gothic aspect, one will often see fencing built of decorative cast iron. Cast iron fences are just as durable and elegant as their wrought iron counterparts, and the patterns frequently mirror the more traditional wrought iron designs. 

Cast iron fences are also more affordable. Some ornate cast iron fences may have accents such as arches, gates, or seats in addition to their already stunning look. The purpose of these additions is to enhance further the aesthetic appeal of the area that surrounds the fence. 

Cast iron, like wrought iron, typically has a black color; however, cast iron may be painted or chemically colored to achieve a wide range of colors. Silver and gray are the most popular color choices, although many other tones are often available.

Benefits of Aluminum ornamental fence

• An aluminum fence's appearance is comparable to that of wrought iron and steel types.

• Compatible with the Topography of Most Environments

• Superior to the Safety of Certain Other Materials

• Invulnerable to the Effects of Corrosion

• Simple Maintenance.

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• Eco-Friendly product

• Versatile Appearance

Simpler cast iron fence

The versions of cast iron fences with a simpler design provide a more straightforward arrangement to be sturdy, somewhat attractive, and less expensive than the variants with an intricate design. 

The building of these fences involves cast iron panels, which are then fastened to posts positioned at regular intervals around the perimeter of the property. Iron may also be used to form the posts themselves; however, iron panels are often affixed to brick or concrete posts to create a more ornate look. Iron can also be used to make panels attached to brick or concrete posts. 

Not only does this make the fence seem more excellent as a whole, but it also contributes to the general longevity of the fence once it has been built.

Benefits of simple iron fencing

• The iron fence provides a sense of safety and protection.

• Another benefit is that it requires little to no upkeep.

• It is a highly secure method of enclosing a property.

• The iron fence adds a touch of elegance to the look of a garden.

• The iron fence may add to the aesthetic appeal of a property.

• It is also simple to make repairs.

Frequently Asked Questions

Wrought iron or cast iron? Which one is the more robust material?

Additionally, wrought iron is more durable than cast iron. Wrought iron acquires more tensile and tensile strength with each heating and working process. 

Wrought iron is often used in the business sector due to the power that the material has. Cast iron is far more challenging to work with than its cousin, wrought iron, which is more robust.

What factors contribute to the high cost of wrought iron?

The process of continually heating and reworking cast iron is how wrought iron is produced. The labor-intensive production procedure that results in wrought iron's characteristic laminar structure also contributes to the material's high cost. Cast iron cannot compare to this material's incredible tensile strength and flexibility.

How do you protect cast iron outside?

Apply a layer of automotive or exterior paint for metal surfaces by spraying or brushing it onto the cast iron surface. Always use a pigment on metal surfaces since these paints have been developed expressly to prevent rust from occurring on metal surfaces. You may paint the iron planter in whatever color, offering even more variety to the landscape.

Does iron cast rust with time?

Cast iron is vulnerable to rusting if it does not have a protective coating of carbonized oil, a process known as seasoning. 

Even a well-seasoned pan is susceptible to rusting if it is left to soak in the sink, placed in the dishwasher, allowed to air dry, or kept in an area prone to moisture buildup.

Should wrought iron be given a coat of paint?

If you want to keep the aesthetic appeal of your property, you will need to paint the wrought iron fence at your property at least once every couple of years at the absolute least. However, you will need to prepare the wrought iron fence to put a new coat of paint on it before you begin.

Conclusion

Cast iron's inherent strength makes it a desirable material for various industrial applications. It has a lower melting point and a higher fluidity than other materials. Castability Due to the simplicity with which it may be cast, cast iron finds use in a diverse range of sectors. 

Cast iron may be shaped into various forms and dimensions to meet the requirements of different industrial applications.

Metal fences have a long history as an upscale alternative to historically more affordable wood fences. When most people think of metal fencing, they think of wrought iron. However, most metal fencing today is made of steel or aluminum, which is much easier to fabricate, much lighter than wrought iron, and much more cost-effective. Wrought iron is, by definition, handmade, so the costs can be prohibitive. Steel and aluminum fencing can be prefabricated, and they are light enough to be fashioned into panels. That makes them much more cost-effective to produce and to install. If you are ready to install a metal fence, you may be wondering which type of fence is ideal for you. This guide will outline the history and different kinds of metal fencing to help you decide what is best for your home or business.

Wrought Iron

The first ornamental metal fences were made of wrought iron. Wrought refers to metal that is beaten out or shaped by hammering, requiring extensive labor by a skilled blacksmith. In the Colonial period, only the wealthiest Americans could afford wrought iron because it had to be hand fabricated in England and shipped to the colonies. However, in the early nineteenth century, local factories began to produce cast iron fencing that retained the look of wrought iron but brought this kind of ornamental fencing within reach of many more Americans. However, the cast-iron fence pieces were still extremely heavy and complicated to install.

Modern Metal Fences

Today, most ornamental metal fencing is made of tubular steel or aluminum. The pieces can be machined in a factory and installed on site. Because the metals are lighter and the posts, rails, and pickets are hollow, tubular steel and aluminum can be sold as complete panels, which are much more efficient to install. The lower production and labor costs make ornamental steel and aluminum viable alternatives to other materials without driving costs through the roof.

Tubular steel and aluminum fences can also be shipped with the rails, posts, and pickets disassembled, making them much easier to transport. The components are then assembled onsite with fasteners. Some homeowners combine tubular steel or aluminum fencing with cast iron ornaments for a more traditional look since cast iron allows greater detail than machined steel or aluminum.

Tubular Steel

Tubular steel is made to mimic the look of traditional wrought iron. It is produced from metal sheets that are bent into posts, pickets, and rails. The pieces are coated with a rust-proof primer and then painted. Most homeowners paint their tubular steel fences shiny black to mirror the traditional look of wrought iron. However, it can be painted practically any color to match your personal design.

Tubular steel comes standard with 5/8-inch hollow pickets to match the style of wrought iron. Look for tubular steel fencing with hidden fasteners. The more hidden the fasteners are, the more solid the whole fence will look.

Tubular Steel Maintenance

Steel, like cast iron, is an alloy of iron and carbon with other elements, so it can still rust. But modern tubular steel metal fences are treated with coatings that prevent rust. If the coating is scratched, it can expose the metal to rust, but the repairs are simple. To repair a scratched or even slightly rusted area of steel fence, start by sanding down the area to remove any rust or loose paint. Sand all the way down to the bare metal. Next, paint over that area with a rust-inhibiting metal primer. Finally, cover the primer with paint to match the rest of the fence.

Installing Tubular Steel

An 8-foot long section of 4-foot tall tubular steel fence can weigh 50 pounds, making it challenging to install yourself. If you want the strength of steel, your best bet is to hire professionals like Bravo Fence Company. We have the right tools to install tubular steel fencing that looks like wrought iron at a fraction of the cost. To find out more and get a quote, contact Bravo Fence Company.

Tubular Aluminum

Tubular aluminum has many of the same features as tubular steel, but with several advantages. One significant advantage of tubular aluminum has to do with weight. While an 8-foot section of 4-foot tall steel fencing can weigh 50 pounds, a 6-foot section of aluminum weighs just 11 pounds. However, because aluminum is not as strong as steel, it’s not practical to build sections longer than 6 feet, compared to 8 feet for steel. So an aluminum fence needs more posts than a steel fence. Each post requires digging a pit and installing a cement footing. Over a long distance, the difference between 8-foot and 6-foot sections can mean quite a few more posts to install.

The second advantage of aluminum over steel is aluminum’s nearly nonexistent maintenance. Aluminum is not an iron alloy, and so it cannot rust. It is susceptible to some corrosion, but with a standard powder coating, aluminum requires almost no maintenance.

Limits of Tubular Steel and Aluminum

While tubular steel and aluminum are great materials for an average ornamental fence, they still have some limitations compared to wrought (or cast) iron. The most significant difference is the level of detail possible in ornamentations. Tubular steel and aluminum allow for a variety of finials and some level of ornamentation in the shapes of the fence. But intricate loops, scrolling, and braiding are difficult to achieve with hollow posts, rails, and pickets.

Solid Steel

One alternative that allows for more detailed ornamentation is solid steel. Solid steel is extremely heavy and requires special machinery to hoist into place. It is also significantly more expensive than hollow steel. But it allows for designs that mimic almost anything possible with traditional wrought iron.

Another limitation of tubular steel and aluminum is its strength as security fencing. Steel is stronger than aluminum, but because they are hollow, neither one is as strong as solid metal. For added strength, some homeowners and commercial properties select tubular steel with thicker walls. But nothing beats the strength of solid steel. For high-security applications, solid steel is still the best option.

Proper Installation

Whether you choose steel or aluminum, proper installation is critical. If you want the look of real wrought iron—and who doesn’t—you need to install your metal fence perfectly. Hiding fasteners, getting every edge perfectly straight and lined up, and racking or stepping for sloped surfaces all make a huge difference. So if you are ready to install the ornamental metal fence of your dreams, it’s time to contact Bravo Fence Company. We have the experience and expertise to install the best metal fences with the best results.

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