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Types of Plank coupler

A plank coupler is a type of construction equipment used to join and support planks, often in scaffolding systems. These couplers provide a secure connection between planks, ensuring stability and safety. There are different types of plank couplers, including the following:

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• Fixed or Right Angle Coupler:

  The fixed or right-angle coupler is a type of coupler used to connect two horizontal tubes to a vertical tube. This coupler is usually installed in corners where the horizontal and vertical tubes meet at a right angle. The fixed coupler is made using two halves that are fixed to the vertical and horizontal tubes using bolts and nuts.

  Scaffolding workers have to be in the same plane for this coupler to be used. It is widely used in scaffolding support structures because it provides a strong and rigid connection.

• Swivel Coupler:

  The swivel coupler is another popular type of coupler in the scaffolding industry. It is used to connect two scaffold tubes at any angle. The swivel coupler is ideal for connecting tubes in both vertical and inclined positions. It is also used for making tubular scaffolds in arched and circular structures.

  The swivel coupler is made of two distinct tubes that are welded together. The first tube is welded to the horizontal tube, while the second one is connected to the vertical tube. A locking pin helps to hold the second tube in place. This pin is located in the swivel joint.

• Adjustable Coupler:

  The adjustable coupler is a type of coupler used to connect two tubes that are not in alignment. It can be adjusted in both vertical and horizontal directions to make sure the tubes are connected securely. This type of coupler is important in situations where the tubes are misaligned due to uneven surfaces or specific design requirements.

• Double Coupler:

  The double coupler is a popular type of scaffold joint that connects two horizontal tubes. It is used when extra strength is needed, like in the case of bridging gaps or supporting heavy loads.

  The double coupler has two sets of clamps and one set of bolts. It is also known as a double putlog coupler.

• Putlog Coupler:

  This coupler is used to connect a putlog to a vertical standard. It is connected to an integral part of a wall or a shed roof. The putlog coupler is made of a single clamp and one bolt.

Functions and features of plank coupler

Steel couplers for scaffolding join steel tubes to create a scaffold plank. The coupler's threads are welded on one end of the tube and fitted with nuts to connect to another tube's end when the tube is cut. Some of the features of a coupler are:

• Carbon Steel Material

  The construction of the coupler using carbon steel makes it durable and able to withstand heavy loads. The carbon content in the steel can range from 0.3% to 1.5%, which depends on the strength and hardness required for the coupler. The steel is also treated with heat to increase its strength and ductility.

• Hot-Dip Galvanization

  The scaffold coupler undergoes hot-dip galvanization, which involves immersing it in molten zinc. This treatment coats the couplers with zinc, making them more resistant to corrosion and weather elements. The couplers can be used in construction projects that take place in different environments.

• Simple Installation

  The installation of the scaffold couplers is simple and straightforward. The nuts are easily connected to the welded threads of the tube, providing a tight and secure connection. The ease of installation reduces the time and labor costs required to set up the couplers.

• Nylon Safety Covers

  The coupler has nylon safety covers that are installed on the bolts and nuts. The covers help to prevent accidents and injuries on the construction site. They protect workers from sharp edges and protruding threads, ensuring a safer working environment.

• Pipe Diameter

  The diameter of the pipe that the coupler can fit ranges from 48.3 mm to 48.5 mm. The outer diameter of the tube must be within this range for it to be connected securely. The coupler can be used on different tube sizes in construction or scaffolding.

• Load Capacity

  The coupler can support up to 3.5 tons, depending on the installation and orientation. The load capacity can also be affected by factors such as the condition of the tube, length, and material used. Proper installation increases the load capacity of the coupler.

Scenarios of Plank coupler

The plank coupler has multiple applications across various industries. These are some common usage scenarios:

• Construction Sites

  Plank couplers are widely used in construction sites. It helps join and support scaffolding planks. This creates safe and stable walking platforms for workers. Additionally, it enables the construction of multi-level scaffolds. This facilitates access to high-rise building projects.

• Bridge Construction

  These couplers are used to join scaffolding planks. This provides support and aids in the construction of bridges. It also facilitates the construction of piers and abutments.

• Event Staging

  In event staging, the couplers are used to create a stable platform for large events. This includes concerts, political rallies and exhibitions. The couplers provide a temporary decking solution. This supports heavy loads from both static and dynamic loads.

• Manufacturing Facilities

  Plank couplers create industrial platforms and walkways. This allows for safe movement and access to different areas. They also support the manufacturing process. This includes assembly lines and large machinery.

• Oil and Gas Industry

  These couplers are used to construct temporary platforms. This facilitates the maintenance and inspection of pipelines and other infrastructure. The couplers also create stable platforms in offshore drilling operations. This ensures the safe placement of heavy equipment and personnel.

• Mining Operations

  Couplers for planks are used to build underground support structures. This includes walkways and platforms for miners. They also create surface infrastructure. This includes extraction sites and equipment platforms.

• Emergency Rescue Operations

  These couplers provide stable platforms. This enables emergency responders to safely access and rescue individuals from heights or unstable structures. They also create temporary footbridges over obstacles or gaps in rescue scenarios.

• Maintenance and Inspections

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  Couplers for planks are used to create scaffolding setups. This allows for safe maintenance and inspection of buildings, bridges and other structures. They also enable access to hard-to-reach areas. This includes high ceilings and industrial tanks.

How to choose plank coupler

When selecting a coupler for a project, there are some factors to consider to ensure the availability of a suitable product. Some of the factors to consider are:

• Load Capacity

  The coupler should be able to support the load. This includes the weight of the beams and any additional weight that will be added. Consult the manufacturer to know if the coupler can support the intended load.

• Material Strength and Durability

  Plank couplers are made of different materials. Each material has its own strength and weaknesses. Consider choosing a coupler that can withstand environmental conditions without damage.

• Adjustability

  Some couplers are adjustable while others are not. Adjustable couplers can be used in different settings and can accommodate various beam sizes. This type of coupler offers flexibility during construction.

• Ease of Installation

  Choose a coupler that is easy to install. Some couplers require special tools while others do not. Consider the time and resources that will be used to install the coupler. A coupler that is difficult to install will increase the cost of construction.

• Compatibility

  When choosing a coupler, consider its compatibility with other structural components. This will ensure the integrity and safety of the whole structure. If the coupler is not compatible with other components it can lead to accidents.

• Safety Standards

  All couplers are required to meet some safety standards. When choosing a coupler ensure that it meets the required safety standards. This will ensure the safety of the whole structure and prevent accidents.

• Cost

  The cost of the coupler is an important factor to consider when choosing a coupler. Different couplers have different prices depending on their features. It is important to consider the budget and choose a coupler that is within the required price range.

plank coupler Q&A

Q1: What are the different types of couplers?

A1: There are several types of couplers, including the swivel coupler, fixed or rigid coupler, and matrix coupler. The swivel and rigid couplers are as described above. The third coupler, the matrix, connects three beams at a right angle. It is a strong coupler and is mainly used in matrix bracing systems.

Q2: What is a double coupler?

A2: A double coupler is a type of structural steel coupler. It connects two horizontal or structural steel pipes. The connection is stable and secure. Like other couplers, it has two main tubes, a locking mechanism, and a third tube, which is the horizontal or vertical tube.

Q3: What is a sleeve coupler?

A3: Sleeve couplers are used to connect the ends of two steel tubes/construction pipes. They consist of a steel tube (the sleeve) that fits over the ends of the two other tubes/rods.

Q4: What is the difference between a coupler and a connector?

A4: Couplers and connectors serve similar purposes but have some distinct differences. For example, couplers are used to connect two or more of similar products/structural elements. Connectors, on the other hand, are used to connect different structural elements. For instance, a connector can connect a beam to a wall or a truss to a roof.

Popularity Trends

The web search volume for the keyword "plank coupler" in the construction and real estate category has demonstrated a consistent average monthly web search volume of 10, with a significant one-year change of -100%. Over the past three months, the web search volume has remained stable with no percentage change, but the data from the last 12 months shows a drastic drop in interest.

Analyzing the monthly search data for "plank coupler" over the past year, we observe a steady pattern until March , where the web search volume abruptly drops to zero and remains so until October . Interestingly, web searches pick back up to 10 in October , but again drop to zero in November . This fluctuation indicates periods of high and low interest in the keyword, which could correlate with seasonal construction activities or market trends within the industry.

The trend of "plank coupler" web search volumes reveals a stark decline and recovery pattern, suggesting potential shifts in market demand or changes in construction practices. The data highlights the importance of monitoring industry-specific keywords to gauge shifts in construction and real estate practices, potentially aligning with regulatory changes, technological advancements, or economic factors affecting the sector.

The Metal Store is one of the leading online suppliers of scaffolding tube in the UK.

What are scaffolding fittings and what are they used for

Scaffolding fittings, often referred to as scaffolding joints, scaffolding components and scaffolding connectors are used to join scaffolding tubes, creating a stable and reliable structure. Because scaffold fittings help to support the weight and pressure of the scaffold structure, it’s important to ensure you select the correct fittings for the structure you’re putting in place. Doing so will decrease the possibility of your structure swaying collapsing or snapping.

There are various types of scaffold fittings to choose from for your desired project. These fittings serve different purposes, therefore it can be challenging to decide on what’s right for you. Our team are here to help and will do their best to support with whatever you need. Fittings include; single, double, wrapover and pressed steel couplers are used for this.

Scaffolding fitting range and industry standards

The Metal Store now stocks a number of scaffold connectors for use on-site or with furniture. Each fitting is offered in Pressed or Drop Forged Steel. Our range of scaffolding fittings and descriptions are listed here:

The Metal Stores Double Coupler is a heavy duty forging with large rivet design used to connect two scaffold tubes at a 90 degree angle. It Features a solid body construction for cruciform stiffness. This fitting has been tested to EN74 Class B and has a slip resistence of 15 kN & Failure load of 30 kN. This fitting is available in two options, Drop Forged and Pressed Steel.

Our Swivel Couplers are designed to connect two 48.3mm scaffold tubes at any angle and can be used with all types of scaffold. This fitting is mostly used when diagonal bracing is required. Also commonly used with guard rails, lighting rigs and staging. These fittings are available in Drop Forged and Pressed Steel and have been tested to EN74 Standards

The Wrapover Coupler, also known as a Putlog, is a heavy duty fitting designed to secure transoms (board supports) or Putlogs to ledgers, connecting two 48.3mm tubes at right angles. This fitting can also be used in lighting, rigs, staging and guard rails.This fitting is Not designed to be load bearing. Our Wrapover Coupler is tested to BS-2.2 and has a slip resistence of 1.02 kN along the transom. This fitting is available in Drop Forged or Pressed Steel.

The Pressed Steel Sleeve Coupler is designed to connect end to end joints on standards, ledgers or bracing. It's wide range of adjustability means it is also possible to fit various sizes. As with all of our scaffolding fittings, they conform to EN74 which is the most recent British Standards.

The Metal Store's Joint Pin is a heavy duty pressing, designed to connect two 48.3mm scaffold tubes end on end. This fitting has a longer body to allow for bending resistance. It can be used with all types of scaffolding, guard rails, staging and also light rigs. Our Joint Pins conform to BS-2 and are available in Drop Forged or Pressed Steel.

Our Fixed Girder Coupler also known as a Gravlock Coupler, is designed to connect 48.3mm outside diameter scaffold tube to a range of structural sections up to a maximum flange thickness of 45mm. These fittings are to be used in pairs, zinc plated and tested to a AS standard.

The Metal Store's Swivel Girder Coupler also known as a Swivel Gravlock, is designed to connect 48.3mm outside diameter scaffold tube to a range of structural sections up to a maximum flange thickness of 45mm at any angle through 360 degrees. These fittings are to be used in pairs, zinc plated and tested to a AS standard.

Our Pressed Steel Base Plate is designed for use with lightly loaded applications, this is an economy type of base plate intended to provide a weight bearing flat surface to permit even load distribution of scaffold standards. It is manufactured from carbon steel to the very latest British Standards.

Protect both your employees and the general public with these highly visable scaffold tube end caps. Made from a tough and robust plastic for long lasting sustainability, they simply fit over the end of any scaffolding tube.

Looking for scaffold tube fittings near you

It’s not an issue whether you’re located nearby or in a completely different area of the UK. We proudly offer FREE UK shipping nationwide for all orders over £150+VAT. Our delivery is fast, reliable and we’ll keep you informed every step of the way.

Need other scaffolding products to complete your project?

The Metal Store now has a wide range of scaffolding products so you can get everything you need in one place. We stock varying lengths of scaffolding tube and scaffold boards , plus a range of scaffolding accessories including debris nets, sleeves, toggle ties and metal board ends.

Buy scaffolding fittings from The Metal Store

Our full range of scaffolding fittings can be viewed and purchased easily online for either delivery or collection. Simply find the scaffold fittings you need, add the relevant quantities to your basket and checkout in three simple steps.

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