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Polyester Mesh: A Complete Fabric Guide - Jason Mills, LLC

One of the pillars of Jason Mills’ knit fabrics product line is polyester mesh. This versatile material is used in various industrial and commercial applications, ranging from aerospace and automotive to marine, medical, and both indoor and outdoor recreational trades.

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This article provides an overview of polyester mesh, discussing its properties, advantages, and applications. It also outlines the differences between polyester and nylon mesh and emphasizes the importance of fabric finishing and treatment in achieving specific end-use outcomes or performance.

An Overview of Polyester Mesh Fabric

The term “knit mesh fabric” describes material constructed with an open hole structure through knitting, rather than weaving. The design can vary regarding yarn, material weight, aperture opening, width, color, and finish. Polyester yarn is one of the most commonly used fibers in knit mesh fabric manufacturing.

Polyester consists of flexible, synthetic polymer fibers created through a chemical reaction between alcohol, carboxylic acid, and a petroleum byproduct. These fibers are stretched and oriented to form strong yarns that naturally repel water, resist staining and UV degradation, and endure frequent use. Note that properties like water resistance must be enhanced through finishing processes if necessary for the material's performance.

Properties and Advantages of Polyester Mesh Fabric

Polyester fabric exhibits several advantageous properties, making it suitable for various industrial, commercial, and recreational applications:

  • Ease of use and accessibility: Polyester is commonly available at most textile manufacturing facilities. When treated with a light resin, the mesh material is easy to install, clean, and maintain.
  • Dimensional stability: Polyester fibers have good elasticity, allowing the material to return to its original shape after being stretched by up to 5–6%. Mechanical stretch is different from fiber stretch, and dimensional stability can be achieved using stable yarns.
  • Durability: Polyester mesh fabric is resilient and resistant to damage from acidic and alkaline chemicals, corrosion, flames, heat, light, mold, mildew, and wear.
  • Hydrophobicity: Polyester mesh repels water, which translates to superior pigment absorption and faster drying times.

These characteristics make the material suitable for a wide range of applications, including those in demanding outdoor conditions.

Fabric Applications

Polyester mesh fabric is highly versatile and employed in many industries:

The material's exact properties depend on the application's and industry's needs.

Knit mesh fabric is most commonly made from either polyester or nylon yarns. While both polymers share some properties—like lightweight, durability, and tear resistance—key distinctions make them suitable for different applications.

  • Nylon has a smoother and softer feel than polyester, making it more ideal for applications requiring high aesthetic quality or user comfort. Factors such as a high filament count can make polyester just as drapey as soft nylon.
  • Nylon is hydrophilic (absorbs water), while polyester is hydrophobic (repels water). Nylon is more likely to be bogged down with water in high-moisture environments, while polyester dries quickly in marine settings.
  • Nylon fibers resist wear from bending and stretching, while polyester fibers resist heat and UV rays. These qualities make nylon mesh suitable for applications requiring frequent bending and stretching and polyester mesh ideal for stability and heat/light exposure. Note that finishing and treatment are key to performance.

The Importance of Fabric Finishing and Treatment

The functional and aesthetic properties of a polyester mesh fabric depend on many factors. The final stages of textile production, known as "the finish," involve applying chemicals set by heat during framing. This process affects the texture, weight, firmness, colorfastness, and resistances (UV, fire, etc.) of the final material.

Properties exhibited by a fully finished and treated polyester mesh fabric vary depending on application and industry needs. Examples include:

  • Antibacterial finishes: These eliminate bacterial growth, which causes odor and healthcare-associated infections. Essential for medical and sporting equipment.
  • Anti-static finishes: Coatings reduce static charge buildup, crucial in operations involving sensitive electrical components.
  • UV-resistant finishes: Added UV inhibitors retain the material's integrity for outdoor use.
  • Fire-resistant finishes: Commonly used to achieve FR compliance in automotive, aeronautical, and architectural interior industries.

Jason Mills: Experts in Polyester Mesh Fabric Solutions

Polyester knit mesh is used across a wide range of sectors due to its strength, stability, and durability. For high-quality polyester mesh fabric, Jason Mills is here to help.

We specialize in manufacturing, warehousing, and distributing industrial polyester and nylon knit mesh. We offer standard textiles and custom-tailored fabric solutions for unique needs. For more information about our textiles, contact us or request a quote today.

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Mesh Fabrics: Knitting and Finishing Nylon and Polyester ...

Knit mesh fabrics are materials with evenly spaced openings that create a breathable effect. These fabrics offer versatile solutions for various industrial, commercial, and recreational applications.

Jason Mills specializes in designing and fabricating knit mesh fabrics for industries, including recreational, occupational safety, aeronautical, automotive, marine, and healthcare. We have over 100 existing stock mesh fabrics and create new solutions for unique needs.

Ready to get started? Contact our team with questions!

While all mesh fabrics share the open-hole structure principle, variations exist in weight, width, color, finish, and fiber content.

Two of the most common fibers used in manufacturing knit-mesh fabrics are nylon and polyester. Examining these materials' properties helps designers determine the appropriate option for their applications.

Mesh Fabric Properties

Nylon and polyester are viable options for knitting mesh fabrics, sharing several beneficial properties:

  • Durability
  • Lightweight
  • Easy to clean
  • Resistance to mildew
  • Tear resistance

Nylon vs. Polyester Mesh

Although nylon and polyester share some traits, they are created differently:

  • Nylons are formed by extracting carbon-based molecules from resources like petroleum or coal. These are combined into a polymer molecule using heat, resulting in a polyamide, collectively known as nylon.
  • Polyester is made by facilitating a chemical reaction between alcohol, a petroleum by-product, and carboxyl acid in a vacuum, creating a polymer that can be stretched and made into fabrics.

When knitted into mesh fabrics, advantageous properties include:

  • Nylon: Used for applications that require versatility, durability, and strength. Nylon fibers resist wear from bending or stretching. Nylon is suitable for applications where comfort or aesthetics are essential. It stretches more than polyester and is hydrophilic, meaning it absorbs water. View all Nylon Mesh materials >>
  • Polyester: Polyester mesh fabrics are easier to dye due to their hydrophobic nature, repelling water and absorbing pigments. Polyester dries faster than nylon, is naturally flame-resistant, and resists UV degradation, making it ideal for marine environments. View all Polyester Mesh materials >>

Applications for Knitted Mesh Fabrics

Mesh fabrics are widely used in various industries:

They create products for sports, camping, hunting, fishing, and more. Examples include:

  • Golf simulator/impact screens and nets
  • Aquaculture
  • Tents and camping supplies
  • Pool/spa nets and filters
  • Protective sports netting (baseball, hockey, lacrosse, golf)

Polyester and nylon mesh fabrics are essential for safety equipment designed to meet ANSI, ASTM, and AATCC requirements. Examples include:

  • Safety flags
  • High-visibility safety vests
  • Cut-resistant safety garments

Vehicles rely on mesh fabrics for moisture, heat, sunlight, salt, or chemical resistance. Polyester and nylon mesh fabrics are found in:

  • Seat-mounted literature pockets
  • Seat support substrates
  • Safety harnesses
  • Cargo nets
  • Tarps
  • Aviation curtains

Antimicrobial properties in Jason Mills’ polyester fabrics make them suitable for medical products like:

  • Slings/patient lift systems
  • Mesh curtains
  • IV bag support mesh
  • Orthopedic braces

Jason Mills offers proprietary water repellent finishes for medical equipment in contact with exposed patient skin.

These fabrics are often useful in laminating and coating processes, with weights ranging from 1.5 to 15 ounces per square yard. We also offer a full range of screen filters.

“Industrial” covers mesh fabric products for applications like transportation and cleaning, including:

  • Mops and squeegees
  • Tarps
  • Bags
  • Conduit sleeves
  • Industrial filtration

Quality Mesh Fabrics from Jason Mills

Jason Mills has provided industrial-strength knitted mesh fabrics for over 40 years, supporting industries from manufacturing to sporting goods. If our stock fabrics don’t meet your needs, we will design a mesh specifically for your application.

For more information on our mesh fabrics or capabilities, please contact us.

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