How to Save Money When Buying plastic flakes washing line

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Everyone knows that saving money is a good thing. Saving money without sacrificing quality is even better. At Drug Plastics, we understand that managing the cost of plastic packaging is an ongoing concern for our customers. When you work with us, we can help you procure quality packaging solutions and offer ways to help you save money. We'll show you that purchasing quality bottles and closures is more economical over the long term, and how to save money before you even place your order.

Invest in Quality Packaging for Long-Term Savings

The primary purpose of plastic packaging is to secure and protect its contents. If plastic bottles and closures are poorly manufactured or flawed, it can create a host of expensive issues for your business. Here are some common problems arising from low-quality packaging:

Uneven sealing surfaces may hinder the performance of bottles and closures. If the seal is compromised, it risks damaging the product, endangering child safety closures, and potentially leading to recalls. Product recalls are costly due to wasted inventory, production downtime, and replacement costs.

Excessive bottom flash can make bottles unstable, causing them to tip over and making for a lackluster display on retail shelves, which negatively affects brand perception.

Raised mold seams can obscure labels on bottles, making them unreadable. This can prevent consumers from obtaining vital product information, ultimately hurting brand loyalty and profits.

Insufficient plastic or incorrect sealing liners can result in deformities during the filling process. We can assist you in determining the appropriate amount of plastic to effectively safeguard your product. This will help mitigate issues and save costs.

At Drug Plastics, we have refined our manufacturing processes to eliminate defects. Each bottle goes through individual inspection for various common flaws using advanced technologies for leak testing and metal detection. Our vision systems thoroughly check every closure before packaging for multiple potential defects. We also perform critical dimension checks using Coordinate Measuring Machines (CMM). Regular samples are visually evaluated to ensure that our products leave the facility in perfect condition.

Understand Your Manufacturer

Just as vital is knowing where your bottles and closures originate. Using products made from raw materials sourced overseas can increase the risk of impurities and regulatory noncompliance. This could stall your product’s market launch, raise costs, and delay production. Your supplier should provide documentation confirming the origin of the resins and colorants used, ensuring their compliance with FDA standards. Drug Plastics exclusively utilizes American-made raw materials, assuring the safety and security of your products.

Making Smart Choices to Save Money Up Front

Several factors influence the initial costs before you place an order, including the type of bottle and closure you choose, the materials, the quantities ordered, and shipping specifics. As you refine your packaging plan, these decisions will significantly affect your overall expenditure. We can guide you through these crucial choices to help reduce costs on every order.

Opt for in-house materials over special orders: Partnering with vendors enables us to secure competitive pricing on bulk orders of resins, colorants, and commonly used raw materials, which are directly shipped to our facilities, minimizing transport expenses. We translate these savings into lower prices for our customers.

Our in-house materials are subject to stringent testing and quality assess to ensure seamless operation in our plants. Non-standard raw material requests must undergo rigorous testing, adding costs and time to production.

Pre-approve multiple materials: Approving several of our certified resins, colorants, and closure liners eliminates potential upcharges from material changes during production runs. Uninterrupted manufacturing allows us to pass those savings on to you through improved pricing.

Specify the right liner material: The liner is a crucial part of any packaging system and affordability can go awry if the liner is either under- or over-specified. We can help ensure you choose the most suitable liner, avoiding unnecessary extra costs.

Utilize existing bottle molds: We offer a wide range of existing bottle designs without any added costs, providing you significant savings compared to new custom designs. Although custom bottles may sometimes be necessary, their production typically incurs additional expenses. You can achieve greater savings through 'pool run' manufacturing.

If you want to stand out economically, consider creating a unique label or using colorants instead of designing new bottles; often more affordable than custom designs.

Maximize mold efficiency: Custom bottle designs require new molds, impacting costs based on size and quantity. We will work with you to evaluate the cost efficiency of mold sizes against your projected bottle needs.

Minimize specialized testing: Operating in a cGMP-certified environment aligns our standard testing protocols with pharmaceutical quality standards. Requesting excessive or obscure tests will increase project costs.

Right-weighting plastic usage: Using less plastic, known as 'source reduction,' helps lower material costs. We assist you in ensuring the right amount of plastic is used without inflating costs.

Increase order sizes: Placing a larger singular order instead of multiple smaller ones helps reduce overall costs. Larger orders reduce material costs and make shipping more efficient.

Longer production runs: Setting up production lines incurs fixed costs. By consolidating orders for larger quantities, lower per-unit costs can be achieved through optimized operations.

Reduce shipping material: Cut expenses by minimizing the types and amounts of shipping materials employed. For instance, we recommend switching from twist ties to fold-over bags reducing unnecessary costs.

Commit to longer contracts: We’re committed to fostering partnerships with our customers and managing costs collaboratively. Consolidating orders allows us to offer competitive pricing based on volume, lowering per-product costs.

Partner with a Trusted Packaging Provider for Cost Management

Investing in high-caliber, defect-free bottles and closures that comply with all regulatory standards will save you money over time. Grasping how to navigate the production process and the options available can help you save before making any purchases. At Drug Plastics, we’re always seeking additional opportunities for our clients to cut costs. By choosing top-tier packaging components from us, you’ll save money, ensuring your product’s position in the market. Let us find you the most economical high-quality packaging options.

For assistance with your packaging needs, feel free to contact us at 610-367-.

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