How to Save Money When Buying car bumper making machine

Car bumper molding involves shaping and forming the material for car bumpers into the desired shape and size, often through injection molding. However, this process can be accompanied by various challenges and problems that can affect the performance of the bumper. By understanding these issues, as well as the bumper molding process, machines, and challenges, you can more effectively create these important safety features for your vehicle. In this article, we will provide a comprehensive overview of car bumper injection molding machines, including the problems you may face and ways to overcome them.

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1. 1. Quality and Appearance

   The quality and appearance of car bumpers is of great importance as they are a prominent feature of a vehicle's exterior. To meet the required standards, bumpers must have a smooth surface, consistent color, appropriate weight, and the correct size and shape. Ensuring that these standards are met is essential for creating a safe and reliable vehicle.

   
   The CLF TWII series of car bumper injection molding machines is designed to meet these strict requirements. The machines use a five-point outward toggle design to maintain the shape of the framework, as well as a PP high-mixing screw to achieve a smooth finish. Additionally, the use of a multi-loop system allows for increased productivity without sacrificing quality. By utilizing these techniques, the TWII series is able to produce bumpers that meet the necessary standards for smoothness, uniformity, weight, and size.
   

2. 2. Light-weight

   Nowadays, the automotive industry has been trending towards more light-weight parts. The large car bumper is one of the auto parts that is getting light-weight than before. However, the bumpers are still big in size, so they need to be made with large injection machines which have large space for mold. Bigger mold with smaller clamping force becomes a requirement that manufacturers need while producing car bumper. Due to the shape and size, bumper production requires an injection molding machine that features wide platen design. Therefore, many OEMs prefer buying large injection molding equipment with small clamping forces or exchanging smaller screw/injection units, which could save money.
   
   With more and more demands showing up, CLF has developed the TWII injection molding machine series specially for car bumpers. It has a wide platen design, which can fit wider/bigger mold, and is suitable for wide, deep, or long mold products. For car bumper manufacturers, the TWII series can match their mold size without spending much more money to buy a bigger injection molding machine. Besides, the TWII also features an ultra-long mold opening stroke for more rapid and smooth mold opening and closing. Through this special design, our TWII can achieve high accuracy with faster clamping speed.

3. 3. Energy saving

   Injection molding machines typically consume a significant amount of energy, particularly when they are operating at full capacity. Energy-efficient car bumper injection molding machines can help to reduce energy consumption and lower operating costs. Reducing energy consumption can also have a positive impact on the environment. Our TWII uses a servo energy saving system instead of a traditional motor system, which could save 50% of energy. And with an electric charging system, we could save an extra 25% on energy. Moreover, with special barrel heating elements.

   If you are looking for more details, kindly visit car bumper making machine.

   Read also : Top 3 Advantages of Plastic Pallet Injection Molding machine

Case Study : Car Bumper Injection Molding in Taiwan

A leading car bumper manufacturer in Taiwan has successfully used the TWII Car Bumper Injection Molding machine to produce large bumpers for OEMs. The company chose to use the machine due to its high speed, precision, and energy-saving capabilities. By utilizing the customized machine, the manufacturer was able to produce a specific bumper in just 93.5 seconds, with a weight of only grams. In order to ensure precision, the tolerance rate of product weight was set at less than 0.5%. Additionally, the machine is equipped with three energy-saving systems for efficient and reliable operation.

Key Specifications of Car Bumper Injection Molding Machine

Product Car bumper CLF injection molding machine tons of TWII Product weight g Cycle time 93.5Sec Tolerance rate of product weight Lower than 0.5% Energy saving 75%up In the car bumper manufacturing industry, it is common to encounter various challenges or issues in the production process. One solution is to consider the CLF TWII series of bumper injection machines, which offer specific features and flexible design to help increase profitability. In addition to the standard package, this series also comes with full technical support and reliable after-sales service for any extra parts needed. If you want to address any production challenges you may be facing, consider the CLF TWII series. Contact us today for more information.

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