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History of the Zip Tie

Jun. 10, 2024

History of the Zip Tie

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The origins of the zip tie are not as riveting as one might think, yet they form an essential part of everyday life. Originally known as cable ties, these handy tools were designed to keep wires and cables organized, particularly with the rise of electrical systems demanding better management of wires.

Zip Tie Patents

We can dive deeper into the zip tie history through sources like Wikipedia, which provides a wealth of knowledge about zip tie patents.

The initial patents for zip ties came from a company named Thomas & Betts, primarily aimed at securing wire harnesses in aircraft. Those early iterations were entirely metallic and used a two-piece design. It’s safe to say that employing a metal tooth and ratchet mechanism to secure electrical wires was not the most effective approach.

Fortunately, advancements were made in this area, particularly by other companies who recognized that a nylon alternative would serve better to avoid contact issues with wires. Not only was nylon less hazardous, but it also proved to be far more cost-effective in production. The first nylon zip ties were designed in a two-piece format where the tie and ratchet head were created independently.

Eventually, in a significant development, a company known as All-States produced the one-piece nylon zip tie design we are familiar with today. This innovative design made it user-friendly and versatile, perfect for an array of uses including attaching signs to fences, keeping my office door open, securing a rabbit fence to garden posts, and decorating the house with Christmas lights.

And yes, they are still fantastic for bundling wires together too.

Who invented cable ties? - qbendo.ch

Cable ties were initially developed to bundle the countless long cable harnesses used in aviation. Among other things, inventor Maurus C. Logan described in his patent application that he would reduce the weight of the installation materials used in aircraft with his plastic cable tie invention. Until then, wiring harnesses were held together with insulated metal rings or clamps.

Today, cable ties are used not only in aviation but in almost every branch of industry. They have become indispensable for installations of all kinds and are also useful everyday accessories utilized by private consumers for a multitude of purposes.

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