Guide: Filtration and Strainers Selection and Sizing
May. 27, 2024
Guide: Filtration and Strainers Selection and Sizing
Correct sizing and selection of filtration and strainers in industrial, commercial, or municipal environments can significantly reduce downtime and maintenance time, as well as enhance product quality.
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For detailed information on selecting and sizing filters and strainers, refer to the Carotek Guide. If you need further assistance in your selection process, don't hesitate to contact us.
Types of Filtration Equipment, Filters, and Strainers
Filtration systems, which utilize filters and strainers, share the common purpose of separating solids from fluids to remove contaminants and protect downstream equipment. The main difference lies in the size of the particles they target.
Filters typically remove small particulates measured in microns, whereas strainers are designed to capture larger, visible particles.
Understanding the variety of filtration options available can aid in selecting and sizing the right industrial, commercial, or municipal filters and strainers. It's essential to consider filters and strainers separately.
Specification Requirements for Filtration
Filtration mainly targets particles invisible to the naked eye, which is where filters excel as opposed to strainers.
Common Types of Filtration
Industrial filtration systems are generally categorized into surface filtration and depth filtration. Surface filters are suitable for higher concentrations of particles, while depth filters handle lower concentrations and are better for backwashing.
Filtration Comparison Guide
Different filters offer distinct advantages:
Bag filtration systems feature a filter housing and bags made from felt or fabric mesh, often sewn or welded. These systems are cost-effective and versatile for various process conditions. Some are available with steam jackets.
Cartridge filtration systems utilize modular filters within a housing, offering a longer service life.
Automatic self-cleaning filters provide tubular backwashing and mechanical cleaning technology for continuous flow, easy maintenance, and worry-free operation, reducing labor and downtime.
Filtration Size
When selecting the appropriate filtration size, consider the smallest particle that needs to be removed. Filter pore size is measured in microns—a 10-micron filter removes particles as small as 10 microns. Choosing a pore size close to the particle size ensures reduced maintenance and improved efficiency.
Specification Requirements for Strainers
Strainers are used to remove particles visible to the naked eye from a fluid stream.
Common Types of Strainers
Strainers, positioned inline with process piping, mechanically remove solids from liquids. They can be cleaned and reused. Industrial strainers come in various styles like basket strainers, Y strainers, and temporary strainers. Other options include back flushing, automatic self-cleaning, and special application strainers.
Strainers Comparison Guide
The ideal strainer type depends on filtration needs and piping direction:
Basket strainers work with horizontal piping, collecting debris in a chamber with a drain connection at the lowest point. Basket strainers come in simplex (single basket) and duplex (two baskets) configurations.
Simplex strainers contain a single inline strainer basket.
Duplex strainers have two strainer baskets, allowing one to be cleaned without halting process flow. These come in various metallurgies and coatings.
Y strainers are versatile, suitable for horizontal or vertical piping, and can handle higher operating pressure than basket strainers.
Temporary strainers (often cone-shaped) are inserted with a flanged pipe spool and generally used during process startup.
Other strainers include back flushing and automatic self-cleaning options to minimize manual maintenance and special application strainers like magnetic strainers for fine ferrous particles.
Strainers Size
Choosing the correct mesh size is critical for efficient strainer operation. Large meshes fail to remove some particulates, while small meshes may clog easily. The higher the mesh number, the finer the mesh and the smaller the particles it can capture.
Factors for Sizing and Selecting a Filter or Strainer
While filters and strainers may differ in application, their sizing and selection criteria are usually similar:
Pipe size. Match the filter or strainer size with the existing pipe configuration (horizontal, vertical, or right-angled).
Flow rate. Ensure the maximum flow is accommodated. Minimum flow is essential for backwashing filters.
Temperature and pressure range. Filters have maximum pressure ratings, with minimum pressure more relevant for self-cleaning filters. Y strainers are preferred for high pressures.
Contact us to discuss your requirements of Thread Y Type Strainer. Our experienced sales team can help you identify the options that best suit your needs.
Particle size and characteristics. Filter mesh is described by mesh number, mesh size, and strand diameter which determine particle capture.
Maintenance. If continuous operation is required, a duplex strainer allows flow switching during basket cleaning. For some, self-cleaning filters reduce the need to halt processes.
Batch or continuous process. Continuous processes may need uninterrupted filtration.
Material requirements. Filter or strainer material should match pipeline materials to handle the same conditions and ensure compatibility. Specialized media may be required for hazardous materials.
Filtration sizing and selection depend on material properties and contaminants, as well as process needs. The right solution hinges on whether automatic cleaning is needed and if the process can be interrupted for cleaning or changing filters.
Carotek is a leading supplier, service center, and maintenance facility for industrial, commercial, and municipal filtration and strainers. Carotek offers extensive inventory, expertise, and support for a wide range of filters and strainers. We are an authorized distributor for Eaton Filtration.
Contact Carotek for expert selection assistance or browse our filters and strainers to find the right fit for your application.
Download our PDF Guide to Selecting Strainer and Filtration Systems
Filtration & Strainer FAQs
How to select pipe filters and strainers in piping systems?
When selecting pipe filters and strainers, consider the pipeline characteristics, process, and materials. Strainers are usually for large visible particles, filters for smaller micron-sized particles.
How to select a basket strainer?
Consider the filter housing, inlet and outlet placement, connection type, sealing material, flow rate, temperature, pressure range, particle size, process type, and material requirements. Simplex or duplex configurations may be chosen based on maintenance needs.
- Flow rate
- Temperature and pressure range (Basket strainers are suitable for lower pressures under certain levels.)
- Particle size and characteristics
- Batch or continuous process
- Material requirements
What is a strainer in piping?
A strainer in piping systems removes small solid particles from liquids, protecting downstream equipment.
The Y Strainer – Purpose and Application
The Y Strainer – Purpose and Application
When selecting a strainer, understanding its specific purpose and how it differs from others is crucial. The Y strainer offers flexibility compared to basket strainers but is limited in application. Its specific design makes it ideal for certain uses. Understanding the applications that benefit from a Y strainer helps achieve the best results.
The Y Strainer Purpose
The Y strainer removes unwanted particles from steam, gas, or liquids using a wire mesh straining element. This process in pipelines protects pumps, steam traps, and other equipment. Some Y strainers also feature blow-off valves for easier cleaning.
The primary advantage of the Y strainer is its flexibility—it can be installed vertically or horizontally based on preference. This cost-effective option can be further reduced in size to save materials and costs. Y strainers are available in various materials and end types, making them suitable for diverse industries and applications.
Y strainers offer numerous customization options. However, the design must align with the application for effective performance. Always know your application requirements before purchasing a Y strainer for optimal results.
Browse Our Y Strainer Products or Request A Product Quote
Y Strainer Applications
Y strainers are essential in industries requiring constant debris protection, most commonly in steam applications. Their shape allows them to handle high-pressure steam environments.
They are also used in liquid applications, protecting against sand and gravel that threaten equipment. In water handling applications, Y strainers prevent damage or clogs from unwanted particles.
Natural gas and air applications benefit from Y strainers due to their high-pressure and temperature resilience. Each application may require specific materials for the Y strainer; for example, chrome-moly steel is better suited for high temperatures and pressures than carbon steel.
If you have any questions about Y strainer applications, feel free to contact us anytime.
Need information on installation & maintenance? Read our Y strainer installation & maintenance resource
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