Galvanized Wire vs. Annealed — Which Works for Your ...
Galvanized Wire vs. Annealed — Which Works for Your ...
Enhanced Galvanization
Bekaert offers a range of steel wire coating solutions that provide corrosion resistance and strength. Our Class A, Class B and Class C galvanized zinc coatings are the most commonly used across applications and environments. We also provide enhanced galvanized wire coated with Bezinal®, our line of zinc aluminum coatings. Of all the galvanized wire coating available, Bezinal® offers the best durability, heat and corrosion resistance and processability.
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Bezinal® is a eutectic coating offering cathodic protection of the steel wire's uncoated areas. The coating produces an electric current that counteracts corrosion on scratched or cut areas due to the addition of aluminum, which is more corrosion-resistant than zinc. We have thoroughly tested Bezinal®-coated wires and proven they can resist corrosion two to six times longer than hot-dip galvanized wires. Wires coated with Bezinal® last up to eight times longer in heavily polluted areas.
Another benefit of Bezinal® is its heat resistance. Often, galvanized wires that undergo the hot-dip process experience growth of the alloy layers after exposure to high temperatures. In contrast, Bezinal® is immune to alloy growth and exhibits no cracks in the zinc aluminum layer. Bekaert's engineered wire coating solution ultimately provides better performance than galvanized wires.
Stainless Steel Wire Rope vs. Galvanized Steel Wire Rope
At Carl Stahl Sava Industries, our steel mechanical cable choices include 304 and 316 stainless steel and galvanized steel cable. Sava is both a wire rope supplier and a wire rope manufacturer that is able to work with exotic steel alternatives upon request, both stainless steel and galvanized steel mechanical cable offer distinct benefits, depending upon the application. Read on to learn the differences between galvanized vs. stainless steel wire rope and determine which custom wire rope will better serve your application requirements.
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Stainless Steel Wire Rope
One of the greatest benefits of stainless steel wire rope is that it is suitable for nearly any application. While it may have a slightly higher cost than galvanized steel cable, stainless steel cable provides customers with greater ROI and maintains its high-strength qualities over its lifespan under most conditions. While not as strong as tungsten or tolerant of excessive temperatures, stainless steel mechanical wire rope is an incredibly effective cable construction material.
Stainless steel has high corrosion resistance due to it being treated with chromium. This additional element makes stainless steel suitable for use in moist environments, even when harmful salty conditions are present. Specifically in marine environments, for instance, stainless steel wire rope can be used for years without corroding. And in the medical devices field, stainless steel is commonly the metal of choice for many medical device instruments like endoscopes because of its high sanitization level and durability over many cycles makes it ideal.
Galvanized Steel Wire Rope
Galvanized steel is steel that has been dipped in a zinc coating, which gives it good corrosion-resistant qualities. But even with the addition of zinc, galvanized wire rope&#;s strength is weaker than stainless steel because of the presence of chromium, making the cable stronger and more tolerant of corrosive elements like salt water. Galvanized cable will rust and corrode if salty wet conditions are present. And like stainless steel, galvanized steel cable ends will also weld together if they make contact with one another.
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However, since it is made of coated steel, galvanized steel wire rope is typically less expensive than other wire rope alternatives.
Galvanized steel cable is often found in industrial applications, since items may brush up against the wire rope in the field, which again, are environmental conditions that galvanized steel tolerates quite well over time. For this and other reasons, Galvanized steel wire rope works exceptionally well in aerospace applications.
Which Type of Wire Rope Is Better?
Stainless steel wire rope is a cost-effective solution that works across a range of applications, is impervious to salty wetness and is stronger than galvanized steel cable. But galvanized steel wire rope is corrosion-resistant, except when salt is present and tolerates contact with itself far better than stainless steel cable.
It's important to remember that since each application has unique needs, these comparisons are general guidelines.
Contact Sava today to discuss your project, so we can help you determine whether a stainless steel wire rope or galvanized steel wire rope is best for your cable manufacturing needs.
Browse Other Technical Articles
Galvanized Wire vs. Annealed — Which Works for Your ...
Enhanced Galvanization
Bekaert offers a range of steel wire coating solutions that provide corrosion resistance and strength. Our Class A, Class B and Class C galvanized zinc coatings are the most commonly used across applications and environments. We also provide enhanced galvanized wire coated with Bezinal®, our line of zinc aluminum coatings. Of all the galvanized wire coating available, Bezinal® offers the best durability, heat and corrosion resistance and processability.
Bezinal® is a eutectic coating offering cathodic protection of the steel wire's uncoated areas. The coating produces an electric current that counteracts corrosion on scratched or cut areas due to the addition of aluminum, which is more corrosion-resistant than zinc. We have thoroughly tested Bezinal®-coated wires and proven they can resist corrosion two to six times longer than hot-dip galvanized wires. Wires coated with Bezinal® last up to eight times longer in heavily polluted areas.
Another benefit of Bezinal® is its heat resistance. Often, galvanized wires that undergo the hot-dip process experience growth of the alloy layers after exposure to high temperatures. In contrast, Bezinal® is immune to alloy growth and exhibits no cracks in the zinc aluminum layer. Bekaert's engineered wire coating solution ultimately provides better performance than galvanized wires.
Stainless Steel Wire Rope vs. Galvanized Steel Wire Rope
At Carl Stahl Sava Industries, our steel mechanical cable choices include 304 and 316 stainless steel and galvanized steel cable. Sava is both a wire rope supplier and a wire rope manufacturer that is able to work with exotic steel alternatives upon request, both stainless steel and galvanized steel mechanical cable offer distinct benefits, depending upon the application. Read on to learn the differences between galvanized vs. stainless steel wire rope and determine which custom wire rope will better serve your application requirements.
Browse Our Entire Selection of Mechanical Cables
Stainless Steel Wire Rope
One of the greatest benefits of stainless steel wire rope is that it is suitable for nearly any application. While it may have a slightly higher cost than galvanized steel cable, stainless steel cable provides customers with greater ROI and maintains its high-strength qualities over its lifespan under most conditions. While not as strong as tungsten or tolerant of excessive temperatures, stainless steel mechanical wire rope is an incredibly effective cable construction material.
Stainless steel has high corrosion resistance due to it being treated with chromium. This additional element makes stainless steel suitable for use in moist environments, even when harmful salty conditions are present. Specifically in marine environments, for instance, stainless steel wire rope can be used for years without corroding. And in the medical devices field, stainless steel is commonly the metal of choice for many medical device instruments like endoscopes because of its high sanitization level and durability over many cycles makes it ideal.
Galvanized Steel Wire Rope
Galvanized steel is steel that has been dipped in a zinc coating, which gives it good corrosion-resistant qualities. But even with the addition of zinc, galvanized wire rope&#;s strength is weaker than stainless steel because of the presence of chromium, making the cable stronger and more tolerant of corrosive elements like salt water. Galvanized cable will rust and corrode if salty wet conditions are present. And like stainless steel, galvanized steel cable ends will also weld together if they make contact with one another.
However, since it is made of coated steel, galvanized steel wire rope is typically less expensive than other wire rope alternatives.
Galvanized steel cable is often found in industrial applications, since items may brush up against the wire rope in the field, which again, are environmental conditions that galvanized steel tolerates quite well over time. For this and other reasons, Galvanized steel wire rope works exceptionally well in aerospace applications.
Which Type of Wire Rope Is Better?
Stainless steel wire rope is a cost-effective solution that works across a range of applications, is impervious to salty wetness and is stronger than galvanized steel cable. But galvanized steel wire rope is corrosion-resistant, except when salt is present and tolerates contact with itself far better than stainless steel cable.
It's important to remember that since each application has unique needs, these comparisons are general guidelines.
Contact Sava today to discuss your project, so we can help you determine whether a stainless steel wire rope or galvanized steel wire rope is best for your cable manufacturing needs.
Browse Other Technical Articles
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