Diamond Polishing Discs - dry

(See our wet polishing pads here)

For more information, please visit JK.

Diamond resin polishing discs are a flexible pad for dry polishing all natural stones, concrete and engineered stone.
They are long lasting and fast working.
The Korean range we import will out-perform the cheap discs available online.

Designed to be used dry, which in most situations is a lot easier as water makes a messy slurry that can be difficult to clean up.  
They can be used with a tiny amount of water, although this will shorten the life of the pad (a lot of water will destroy them quickly!)
These velcro backed polishing pads simply stick to the velcro backing pad (available seperately, below)  that attaches to your polisher.

Maximum speed for our 125mm dry diamond resin polishing pads is RPM (recommended speed range - RPM).
Do not use a standard angle grinder (they can be up to 11,000 RPM). 
The best result is achieved when using a specific polisher, but a variable speed angle grinder (usually to RPM)  used at the lowest speed can be good too.
Sander/polishers with variable speed are available from tool stores at around $100.
We can not be responsible for any quality issues if you use high speeds with any of our pads.

You can get reasonable results with an angle grinder using our KGS Swiflex CX ECO pads  - see info below.

Tips: It is hard to recommend a grit sequence as this will depend on individual usage and different materials.
Sometimes you may be able to skip grades on some materials, but this is generally not recommended.
Polishing results will vary according to machine and material.
Always work flat, with a little pressure. Too much pressure can shorten the disc's working life.

Note - When workers cut, crush, drill, polish, saw or grind products that contain silica, particles are created, which are one-hundredth of the size of a grain of sand. These can get  stuck deep in the lungs. Ensure precautions to limit exposure to dust are in place. 
Use a half face respirator or a PAPR (Powered air purifying respirator).
See the WA government's info on silica dust here.

Essential:
- allow concrete to cure minimum 10 days before polishing
-  do not use single speed angle grinders - too fast
- do not use with water
 - order a back pad if you do not have one (see bottom of page)

125mm and 175mm Premium Honeycomb polishing discs

The Premium Honeycomb polishing pads are made in Korea and are a great polishing pad.
Will last considerably longer than other pads (when used at correct speed).
With its ability to deflect heat, it's amazing flexibility,  long life and top quality finish, these Honeycomb Diamond Polishing Pads are the best dry polishing pad on the market.
Note - These pads generally leave no discolouring, but occasionally higher grits (#800 and above) may leave slight colour on some lighter coloured surfaces.

• Designed for Flexibility
• Honeycomb pattern
• Great life expectancy
• Exceptional polishing
• Ideal for edging
• Large channels for dust evacuation
• Dry use only
• Made in Korea

Ideal for:

• Concrete
• Hard marble
• Granite
• Natural stone
• Engineered or manufactured stone
• Travertine etc

Specifications:

• Grit: #50, #100, #200, #400, #800, # & #
• Diameter:  5"/125mm
• Pattern Type: Diamond Honeycomb Resin
• Suits most 125mm velcro backing pads

All $30 each incl GST
(or one of each at $180 Incl GST)

7"/175mm now in stock:
In #50, #100, #200 and #400 grit
$50 each incl GST
(or one of each at $180 Incl GST)

See them in action here:

125mm KGS Swiflex XX Discs

These resin discs are designed for use on hand held machinery, and are suitable for edge and surfacing grinding, as well as chamfering.
These pads are for use on natural stones like marble and granite etc, as well as engineered stone, ceramic, concrete and glass.  
They can bring out a high gloss finish without discolouring  - even white marble will stay white.
They are designed for dry use, but can be used with a little water, although this will shorten the pads life.

• Grit: #60, #120, #200, #400, #800, # & #
• Diameter:  5"/125mm
• Suits most 125mm velcro backing pads
• Made by KGS with Swiss Diamond Technology

Suggested usage info:
Marble - Use (#60), #120, #200, #400, #800, #, # grits
Granite - Use #60, #120, #200, #400, #800, (#) grits

All $30 each incl GST
(or one of each at $180 Incl GST)

See these pads in action below (demonstrated on concrete).

Polishing Discs for use with angle grinder:

125mm Swiflex CX ECO (now in stock)

Swiflex CX ECO diamond sandpaper is available from #60 to # grit.
These can give a reasonable polished result on concrete when used with an angle grinder.  
They suit customers who do not have very high requirements for the polishing effect but care about cost.
This means you will get a reasonable result without having to purchase a polisher.

The coarser grits will last up to 2 - 4 times more aggressive than conventional abrasives like sandpaper.
Fine grits will last up to 15 times longer than sand paper.
No discolouration of the surface.
Less dust prolongs life of your grinder, and environmentally safer 
Suits marble and concrete

Specifications:

• Can be used up to 11,000RPM, so suits most angle grinders.
• Grits: #60, #120, #200, #400, #800, # & #
• Diameter:  5"/125mm
• Dry use only
• With velcro backing

$11 each incl GST 
(or one of each at $65 Incl GST)

These photos show some results of using these pads.

Accessories:

Backing pads:
Backing pads with velcro, M14 fitting suits most angle grinders, polishers etc:
4"/100mm from $45 each incl GST
5"/125mm $55 each incl GST
7"/175mm $75 each incl GST
(Do not spin too fast with too much pressure - glue will overheat and velcro peel off.)

Aluminium (rigid) $55 incl GST ea

125mm Cushion pads/backing sponge:
Velcro Male and female
Turns a rigid back pad into a slightly more flexible pad when sanding uneven surfaces.
4mm thick, 125mm/5"
$40 each incl GST

Polishers - see our polishing machines here

Prices correct as of 1/5/24 but subject to change.

Please see our Contact Us page for Australia wide delivery information.

What is honed concrete?
Honed concrete is like exposed aggregate (where the aggregate, or rock, in the concrete are exposed, but the surface has been ground to a smoother matt finish. It is not as polished as polished concrete (see next).
After laying, the concrete needs to cure for some time - a general rule is the concrete should be cured for 28 days before you start. Once cured, you will need to grind off the top layer of concrete to expose the decorative stone aggregates within the mix.
Use our diamond resin polishing pads to achieve the finish the you want.

What is polished concrete?
Polished concrete is a good looking and durable finish that is obtained by polishing a concrete surface with our diamond resin polishing pads until a glossy surface is achieved.
Polished concrete is made by grinding and polishing your concrete until it reaches the desired look.
Next, a process known as hardening occurs, where the use of a hardener penetrates the concrete, creating a chemical reaction to help harden and dust proof the surface.
During concrete polishing, the surface is processed through a series of steps (in general a minimum of 6 grinding steps are completed for it to be considered polished concrete) utilising progressively finer diamond resin polishing pads.

What is "Grind and seal" concrete?
This is where the concrete substrate is ground back (usually to #200 &#; #400 grit) and then coated with either a polyurethane or epoxy topical coating to give the look of polished concrete without the labour intensive grinding and polishing.

Notes on polishing concrete counter tops:

Grinding and polishing results will vary according to the material, machine and operator.
Not all concrete has the strength to produce a high sheen exposed aggregate finish.
Use a machine that operates at - RPM

If dry polishing, protect yourself from silica dust with a vacuum. Remove the dust regularly, otherwise it can scratch the surface.
If wet polishing, make sure you are protected from electrocution with a RCD. The water will remove the dust, so scratching is less likely.

Which grit to use?
The lower the number, the coarser the grit, and the more material it will remove.
#60 grit is the lowest, and most aggressive pad.
The more aggressive, coarser grits work best at exposing aggregates and removing blemishes. 
The higher the number, the finer the grit, and less material will be removed, and more polishing will be achieved.

# grit is the finest and least aggressive pad that polishes the most.
The finer grits are for final polishing. Progress to higher grit levels until you achieve the desired surface sheen and smoothness.

You will need to select the grit that removes any uneven surfaces and scratches.
Double the grit size with each stage, gradually breaking down the surface irregularities until the surface is sufficiently smooth. Stop at the grit that offers the polish you want.
Trial and error with a few different pads will help you achieve the finish you need.

If you polish only, you may get a smooth, but matt surface (honed).
To get a high gloss finish, a densifier or polished concrete clear sealer from Crommelin Chemicals, Sika (both available at Bunnings for under $80 for 4 litres) or Parchem is required.
 The densifier will harden the surface, increase abrasion and water resistance and reduce dusting. 
The polished concrete clear sealer protects concrete surfaces from staining, dirt and water damage, and leaves a clear, wet look. It is ideal in high traffic areas, indoors and out.
See manufacturer's instructions online.

Decide on the finish you want:
Uniform Finish &#; The concrete is a uniform colour because there is still a thin layer of cement over the surface.
Light Polish &#; The thin layer of cement is removed, so a fine sand aggregate is exposed. 
Ground Finish &#; As you polish deeper into the concrete, you begin to expose the larger aggregate (stones) that is in the concrete mix.

Clean the fully cured (minimum 10 days, ideally up to 28 days) concrete to remove any grit that could gouge the concrete as you grind.
Patch any minor flaws or holes with a patching slurry prior to polishing. Mix up the slurry using a combination of cement, fine sand, water, and pigment.
Remove any dags or high points with one of our diamond turbo cup wheels, with water.
Start by polishing with the coarsest pad (#50 or #60 grit), depending on the desired finish.
Go over the entire surface. Use the polisher in a circular motion (in the direction that it spins) from left to right or top to bottom going halfway over the area you have already done.
Hold the polisher as flat as possible on the surface and apply even, light pressure to prevent swirl marks.
Slower speed is usually better than high speed, but you may need to experiment to see what works best with your tools/pads/job/experience.
Use hand pads of same grit to polish areas the polisher can't reach.
See our range here.

Change to a #100 grit pad and polish the entire surface again. Repeat this process, working progressively through all the grits till the desired shine is achieved. The level of gloss is determined by the stage at which you cease polishing in the concrete polishing process. Full high gloss is achieved with #800, # and # pads.
Clean, then let the surface dry. If applying sealer, follow the manufacturers instructions. Some sealers require the surface to be polished only to #800 grit so that it can bond to the surface, so don't over polish.

Note - When workers cut, crush, drill, polish, saw or grind products that contain silica, particles are created, which are one-hundredth of the size of a grain of sand. These can get  stuck deep in the lungs. Ensure precautions to limit exposure to dust are in place. 
Use a half face respirator or a PAPR (Powered air purifying respirator).
See the WA government's info on silica dust here.

Disclaimer: the information on this website is provided in good faith and believed to be reliable and accurate at this time. However, the information is provided on the basis that the reader will be solely responsible for assessing the information and its veracity and usefulness. UDT shall in no way be liable, in negligence or howsoever, for any loss sustained or incurred by anyone relying on the information, even if such information is or turns out to be wrong, incomplete, out-of-date or misleading.

Dry Diamond Polishing Pads for Granite: The Ultimate Guide

Dry Diamond Polishing Pads for Granite: The Ultimate Guide

Introduction

Welcome to the ultimate guide on dry diamond polishing pads for granite! If you're looking to achieve a flawless and stunning finish on your granite surfaces, then you've come to the right place. In this comprehensive guide, we will explore everything you need to know about dry diamond polishing pads and how they can transform your granite countertops, floors, and other surfaces.

Dry diamond polishing pads are a game-changer in the world of granite polishing. Unlike traditional wet polishing methods that require water, these pads allow you to achieve exceptional results without the need for constant water flow. This not only saves time and effort but also reduces the mess typically associated with wet polishing.

Choosing the right grit for your granite is crucial for achieving the desired level of shine and smoothness. We will delve into the different grit options available and provide guidance on selecting the appropriate grit sequence for your specific granite surface.

Our step-by-step guide will walk you through the process of using dry diamond polishing pads effectively. From preparation to the final touches, you'll learn the techniques and best practices for achieving professional-grade results.

Additionally, we'll share some valuable tips and tricks that will take your granite polishing to the next level. These insider secrets will help you overcome common challenges and achieve a flawless finish every time.

Before we dive in, let's address some frequently asked questions about dry diamond polishing pads for granite. By the end of this guide, you'll have all the knowledge and confidence you need to tackle your granite polishing projects with ease. So, let's get started and unlock the full potential of dry diamond polishing pads for granite!

How Do Dry Diamond Polishing Pads Work?

Dry diamond polishing pads are a game-changer when it comes to polishing granite surfaces. But how exactly do they work? Let's dive into the science behind these incredible tools.

Unlike wet polishing pads that require water for lubrication, dry diamond polishing pads are designed to be used without any additional liquid. They are made with a unique diamond matrix technology that allows them to effectively grind and polish granite surfaces without the need for water.

Want more information on Wholesale Diamond Polishing Pads? Feel free to contact us.

The diamond particles embedded in the pads act as abrasives, grinding away the rough surface of the granite and smoothing it to a polished finish. The pads are available in different grit sizes, ranging from coarse to fine, allowing you to achieve the desired level of polish.

When using dry diamond polishing pads, it's important to apply even pressure and make slow, controlled movements. This ensures that the pads effectively remove the imperfections on the granite surface and create a smooth, glossy finish.

One of the advantages of using dry diamond polishing pads is their flexibility. They can be used on both flat surfaces and curved edges, making them versatile for various granite polishing applications. Additionally, these pads are known for their durability, lasting longer than standard dry pads and maintaining their flexibility throughout their lifespan.

To get the best results with dry diamond polishing pads, it's crucial to follow the recommended grit sequence. Starting with a coarse grit and gradually moving to finer grits allows for a step-by-step refinement of the granite surface, resulting in a high-quality polish.

In conclusion, dry diamond polishing pads are a revolutionary tool for polishing granite surfaces. Their unique diamond matrix technology and flexibility make them a preferred choice among professionals. By understanding how these pads work and following the proper techniques, you can achieve stunning results and bring out the natural beauty of your granite.

Choosing the Right Grit for Your Granite

When it comes to choosing the right grit for your granite, it's important to consider the level of polishing you want to achieve. The grit refers to the coarseness of the diamond particles in the polishing pad, and different grits are used for different stages of the polishing process.

For initial grinding and shaping, a lower grit is typically used. Grits such as 30, 50, and 100 are more aggressive and can effectively remove scratches and imperfections from the surface of the granite. These lower grits are ideal for leveling the surface and preparing it for the finer polishing stages.

As you progress through the polishing process, you'll move on to higher grits. Grits like 200, 400, and 800 are considered intermediate grits and are used to refine the surface and create a smoother finish. These grits help to remove the scratches left by the lower grits and prepare the granite for the final polishing stages.

For the final polishing stages, you'll use even higher grits, such as , , and . These fine grits are designed to bring out the natural shine and luster of the granite. They help to create a smooth and reflective surface that enhances the beauty of the stone.

It's important to note that the grit progression may vary depending on the specific granite you're working with and the desired outcome. Some granite may require additional steps or different grits to achieve the desired level of polish.

By choosing the right grits for your granite and following the proper sequence, you can achieve a flawless and professional-looking polish. Remember to always refer to the manufacturer's recommendations and guidelines for best results.

Step-by-Step Guide to Using Dry Diamond Polishing Pads

So, you've decided to tackle the task of polishing your granite countertops or surfaces using dry diamond polishing pads. Congratulations! With the right technique and tools, you can achieve a stunning, professional-looking finish. Here's a step-by-step guide to help you get started:

Preparation: Before you begin, make sure the surface is clean and free of any debris or dirt. It's also important to protect surrounding areas with masking tape or plastic sheets to prevent any accidental damage.

Choose the right pad: Select the appropriate grit pad for your desired level of polish. For initial grinding or honing, start with a lower grit pad (e.g., 50 or 100). As you progress, move to higher grit pads (e.g., 200, 400, 800) for finer polishing.

Attach the pad: Secure the dry diamond polishing pad onto a handheld grinder or polisher. Make sure it is properly aligned and tightly attached to ensure smooth and consistent polishing.

Start polishing: Begin the polishing process by moving the grinder in a circular motion, applying even pressure on the surface. Start with the lower grit pad and gradually work your way up to higher grits, ensuring that you cover the entire area.

Keep the pad cool: Dry diamond polishing pads generate heat during the polishing process, so it's crucial to keep the pad cool to avoid overheating. You can achieve this by periodically spraying water on the surface or using a water-fed grinder.

Monitor progress: Regularly check the surface to assess the progress and adjust your technique if necessary. If you notice any uneven areas or scratches, go back to the previous grit pad and continue polishing until the desired result is achieved.

Finish with a higher grit: Once you have completed the polishing process with the desired grit sequence, finish off with a higher grit pad (e.g., or ) to achieve a glossy, mirror-like finish.

Clean and inspect: After polishing, thoroughly clean the surface to remove any residue or debris. Inspect the surface for any imperfections or areas that may require further polishing or touch-ups.

Remember, practice makes perfect when it comes to using dry diamond polishing pads. Take your time, follow these steps, and soon you'll be able to achieve a professional-grade polish on your granite surfaces. Happy polishing!

Tips and Tricks for Achieving the Best Results

When it comes to achieving the best results with dry diamond polishing pads for granite, there are a few tips and tricks that can make a big difference. Here are some expert recommendations to help you get the most out of your polishing process:

Preparation is key: Before starting the polishing process, make sure the granite surface is clean and free from any debris or dust. This will ensure that the pads can work effectively and produce a smooth finish.

Start with the right grit: Choosing the right grit for your granite is crucial. Begin with a lower grit pad to remove any imperfections or scratches on the surface. Gradually work your way up to higher grits for a finer polish.

Use the correct pressure: Applying the right amount of pressure while using the dry diamond pads is essential. Too much pressure can cause the pads to wear out quickly, while too little pressure may not yield the desired results. Find the right balance for optimal performance.

Keep the pads clean: Regularly clean the dry diamond pads during the polishing process to remove any debris or residue that may accumulate. This will help maintain the effectiveness of the pads and prevent them from clogging up.

Work in small sections: It's best to work in small sections when using dry diamond pads. This allows for better control and ensures that each area receives equal attention and polishing.

Monitor the heat: Dry diamond polishing pads can generate heat during the polishing process. Keep an eye on the temperature to prevent overheating, which can damage the granite surface. If necessary, take breaks to allow the pads and the surface to cool down.

Finishing touches: Once you have achieved the desired level of polish, consider using a buffing pad or a polishing compound to further enhance the shine and smoothness of the granite.

By following these tips and tricks, you can achieve outstanding results with dry diamond polishing pads for granite. Remember to always prioritize safety and take your time to ensure a flawless finish.

Common Mistakes to Avoid When Using Dry Diamond Polishing Pads

When using dry diamond polishing pads for granite, it's important to be aware of common mistakes that can affect the quality of your results. By avoiding these errors, you can ensure a smooth and successful polishing process.

Skipping the Proper Preparation: One of the most common mistakes is neglecting to properly prepare the granite surface before using the dry diamond polishing pads. Make sure to clean the surface thoroughly and remove any dirt, dust, or debris. This will ensure that the pads can effectively polish the granite without any interference.

Using the Wrong Grit Sequence: It's essential to follow the recommended grit sequence when using dry diamond polishing pads. Each grit serves a specific purpose in the polishing process, and skipping or using the wrong grit can result in uneven or unsatisfactory results. Refer to the manufacturer's instructions or consult with an expert to determine the correct sequence for your specific granite.

Applying Too Much Pressure: Applying excessive pressure while using dry diamond polishing pads can lead to overheating and damage to the granite surface. It's important to let the pads do the work and avoid pressing down too hard. Allow the pads to glide smoothly over the surface, applying gentle and consistent pressure.

Neglecting to Clean the Pads: Over time, dry diamond polishing pads can become clogged with residue from the polishing process. Neglecting to clean the pads can reduce their effectiveness and result in a less polished finish. Regularly clean the pads during and after each use to maintain their performance.

Not Allowing Sufficient Drying Time: After polishing with dry diamond pads, it's crucial to allow the granite surface to fully dry before applying any sealants or finishing products. Failure to do so can compromise the adhesion and effectiveness of these additional products.

By avoiding these common mistakes, you can achieve exceptional results when using dry diamond polishing pads for granite. Remember to follow the proper procedures, take your time, and prioritize the care and maintenance of your polishing pads for long-lasting performance.

Frequently Asked Questions

1. Can dry diamond polishing pads be used on granite countertops?

Yes, dry diamond polishing pads are suitable for use on granite countertops. They are designed to effectively polish and enhance the shine of granite surfaces.

Are dry diamond polishing pads easy to use?

Yes, dry diamond polishing pads are user-friendly and can be easily used by both professionals and DIY enthusiasts. They are designed to provide efficient and effective polishing results.

How do I choose the right grit for my granite?

The grit of the dry diamond polishing pad determines the level of abrasiveness. For initial grinding and shaping, a lower grit pad (e.g. 30 or 50) is recommended. For fine polishing and achieving a high shine, higher grit pads (e.g. 800 or ) should be used.

Can I use dry diamond polishing pads without water?

Dry diamond polishing pads are specifically designed to be used without water. They utilize a unique diamond matrix technology that allows for dry polishing while still delivering excellent results.

How long do dry diamond polishing pads last?

The longevity of dry diamond polishing pads depends on various factors, such as the quality of the pads and the intensity of use. However, high-quality dry diamond polishing pads can last significantly longer than standard pads, resulting in cost savings over time.

Can dry diamond polishing pads be used on other stone surfaces?

Yes, dry diamond polishing pads are versatile and can be used on various stone surfaces, including marble, quartz, and engineered stone. They are designed to provide exceptional polishing results on a range of materials.

Are dry diamond polishing pads suitable for both professional and DIY use?

Absolutely! Dry diamond polishing pads are suitable for both professional stone fabricators and DIY enthusiasts. Their user-friendly design and efficient performance make them a popular choice for anyone looking to achieve professional-grade results.

-All diamond tools can be ordered and fabricated!

-Henry Wang | Quote Manager

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If you are looking for more details, kindly visit Wholesale Diamond Polishing Pads surface smoothing.