3 Uses of Seamless Rolled Ring Forging
May. 20, 2024
3 Uses of Seamless Rolled Ring Forging
Seamless rolled ring forging is superior to other methods of producing ring structures from metal. Seamless rolled ring forging creates stronger ring shapes because they gain circumferential grain structures. Whether this occurs through a ring rolling mill or via an open die forging using forging hammers, the result is the same round, extremely durable, seamless rings that may not even need to be machined after the forging is complete.
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The Alternatives to Seamless Rolled Ring Forging
Due to the higher cost of seamless rolled ring forging, some manufacturers opt for more economical methods, such as cutting metal plates, rolling them into rings, and welding the ends together. Another common alternative is casting the parts. While these methods may suffice for low-end applications, they fall short under extreme pressure or corrosive environments, often becoming points of failure compared to robust rolled ring forging.
Aviation
Few industries exert as much stress on their components as the aviation sector. Aircraft parts endure constant stress from air pressure fluctuations, high-speed rotation, and the fundamental physics of flight. The consequences of mechanical failure at 20,000 feet can be dire. Hence, the aviation industry relies on seamless forged rolled rings for major components like jet engines, turbines, and helicopter gearboxes. Forged rolled rings are approximately 33% stronger than cast or welded parts and 5 to 10% lighter, offering additional safety and performance benefits.
Automotive
In the automotive industry, forged seamless rolled rings are essential in many vital structural or high-load components in both trucks and cars. They feature in crankshafts, camshafts, clutches, braking systems, gears, and couplings, to name a few. Forged parts are not only more durable under daily wear and tear but also lighter and more resistant to torque and high pressure.
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Oil and Gas Production
Seamless rolled rings are highly valuable in oil and gas production, used as pipe connector rings, flanges, and pressure vessel connections in pipelines. They also play a role in hydraulic fracturing (fracking), subsea connections, and surface exploration. Forged rolled rings are crucial in these applications due to their ability to withstand high pressure, temperatures, and corrosive substances, reducing the risk of failure and potential hazards to people and the environment.
Where Are You Getting Your Seamless Rolled Ring Forging?
Our forging experts are capable of creating the strongest, most reliable seamless rolled rings. When dealing with a forged rings manufacturer, it is important to buy only from reputable companies that have the skill, experience, and products you require. We provide a complete line of rolled ring forgings, industrial forged flanges, and nozzles for the oil, gas, and petrochemical industries. For more information, call us at (281) 441-4088 or contact us online to get a quote from our sales staff.
5 Benefits of Seamless Rolled Rings in Industrial Applications
Seamless rolled rings hold a vital role in various industrial applications. They offer a range of benefits that contribute to the efficiency and reliability of machinery and equipment. These precisely engineered parts, manufactured using advanced techniques, make them indispensable in industries like aviation, oil and gas, automotive, and more.
In this article, we will explore the five key benefits of using Seamless Rolled Ring in industrial applications.
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