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Why Choose a Sand Making Machine? - D&G Machinery

Author: Harry

Sep. 09, 2024

Why Choose a Sand Making Machine? - D&G Machinery

1. In today's industrial landscape, comprehensive industrial parks are gaining traction in response to national environmental protection mandates and centralized management policies regarding raw materials. This trend signals a shift toward large-scale machinery development within the mineral resource sector. The focus has transitioned from traditional methods to diversified approaches, resulting in an increasing demand for sand-making machines that boast large crushing ratios, high production capacities, and enhanced automation. Consequently, the mining machinery industry is leaning toward a comprehensive, large-scale development model.

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2. The sand processing equipment offered by D&G MACHINERY is designed to improve finished product quality, lower production costs, conserve resources, and minimize the costs and environmental impact associated with material stacking and processing. This is achieved through standardization, modularization, and intelligent, environmentally-friendly designs. Additionally, these machines are easy to install and relocate, providing considerable economic and social advantages.


3. Traditional methods of sand extraction, which rely on natural erosion and the excavation of riverbeds, are often time-consuming and costly. In contrast, sand-making machines deliver a quicker and more cost-effective solution by producing sand on-site, negating the need for transportation and thereby lowering overall production expenses.


4. Designed to deliver high-quality sand that meets precise specifications, sand processing equipment utilizes state-of-the-art crushing and shaping technologies. The result is a well-graded product free from impurities. The controlled production processes help ensure a consistent quality of sand, which is essential for demanding applications such as concrete manufacturing and road construction.


5. Sand processing machines also offer the versatility to produce various types of sand. These machines can be adjusted to create sand in different grades and sizes, catering to specific project needs. Whether coarse or fine sand is required, the sand-making machine can deliver the requisite output, offering flexibility for multiple applications.


6. Prioritizing environmental sustainability, the sand-making machine minimizes the exploitation of natural sand resources. As the importance of environmental protection increases, the adoption of sand processing equipment can significantly lessen the ecological impact associated with excessive sand mining and riverbank erosion. By producing high-quality manufactured sand, these machines present a sustainable alternative that supports the preservation of natural habitats and ecosystems.

Comparison of Advantages of 2 Types of Sand Making Machines

Comparison of Advantages of 2 Types of sand making machine

As natural sand resources dwindle, the transition to manufactured sand has become inevitable. Concurrently, the sand and gravel mining industry is progressing towards increased standardization and intensity. Therefore, it is crucial to select the appropriate sand-making machine and technology to ensure both output and quality of the sand and gravel.

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1. Sand making machine (Vertical Shaft Impact Crusher)

Currently, numerous projects both domestically and internationally utilize the vertical shaft impact crusher as the primary sand-making machine. This choice is driven by its high production efficiency, superior sand particle shape, low operational costs, and minimal civil engineering and installation requirements. It can also effectively reshape small to medium-sized stones.

The production flow is as follows: "feeding--crushing--screening--returning (or warehousing)," whether the crushing cavity employs "stone striking stone" or "stone striking iron." Typically, a sand-making machine featuring "stone striking iron" is recommended for hard, abrasive rock, while "stone striking stone" is more suitable for medium or fragile rocks with moderate abrasion.

Advantages include high processing capacity and low noise, with low energy consumption. However, some downsides include challenges in adjusting and controlling parameters such as sand fineness modulus and stone powder content.

If a dry production method is used with fragile raw materials, the resulting stone powder content may be high, and the fineness modulus low. Conversely, for medium or hard-to-break materials, the opposite holds true, potentially leading to an unreasonable grading of final products, necessitating the establishment of a closed-circuit production cycle with inspection and screening.

2. Tower Type Sand Making Machine

The tower type sand machine represents a novel approach to sand production and signifies the future development trend within the manufactured sand industry. To address issues like unreasonable gradation, excessive silt content, and subpar grain shape typical of traditional manufactured sand, the tower type sand-making machine employs grinding and waterfall shaping technologies. This results in well-graded finished sand with improved particle shapes, as well as a reduction in the specific surface area and porosity of both coarse and fine aggregates; the powder content in the finished sand is adjustable through dry powder removal technology.

The tower type sand making machine covers a smaller footprint and has minimal site requirements. Its dry process production is unaffected by water sources and geographic limitations, and the fully enclosed design minimizes noise and emissions. An air screening system is utilized, providing superior precision in separating qualified sand and stone powder compared to traditional equipment.

The planning of the sand and gravel processing system should take into account the scale and form of the system, the surrounding environment, and other factors. It should meet criteria for advanced technology, ease of construction, reliable operation, economy, safety, and environmental protection. If you are interested about the sand making machine, please contact ZENITH engineers for more information.

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