Bakery Manufacturing Equipment for Production of ...

Bakery Manufacturing Equipment for Production of Extruded Snacks

For those seeking top-tier bakery manufacturing equipment for producing extruded snacks, Reading Bakery Systems (RBS) stands out as a global leader in commercial baking equipment and extrusion technology. RBS has been at the forefront of innovation in this field for more than a century.

In the early years, Reading Bakery Systems introduced the industry’s first low-pressure extruder and dies, revolutionizing the production of pretzels and other extruded snacks. This pivotal breakthrough significantly transformed the snack manufacturing industry.

Low-Pressure Extruders

The Reading Pretzel Low-Pressure (LP) Extruder offers a versatile alternative to conventional dough forming and sheeting systems. It can create various structural and flat extruded snacks on a single production line, including hard pretzel shapes, sticks, braids, crackers, sushki, and co-extruded products.

• Redesigned for enhanced safety, efficiency, and ease of cleaning
• Improved augers for better product flow with less effort
• Lightweight, seamless hoppers that eliminate harborage areas
• Enhanced cutting mechanism with extended service life
• Quick product changeover completed in minutes
• Custom-designed extruder dies to create virtually any shaped product

The Reading Pretzel Filled Stick Extruder System is ideal for creating co-extruded snacks filled with soft fillings like cheese, chocolate, or peanut butter. A pump system pushes the filling through the compression head and die, filling the dough stick formed by the extruder. The product rope can then be cut into equal-length sticks or nuggets by the downstream Guillotine Cutter.

The Reading Pretzel Fried Snack Extruder specializes in crafting innovative product shapes such as potato rings, sticks, and ethnic noodles, processing up to 3,000 pounds (1,360 kilograms) of dough per hour. This taller, more open low-pressure extruder allows seamless integration with frying equipment and features pre-feed rollers to manage dough flow consistently from the infeed hopper to the die face, cutting at high speeds of up to 260 cuts per minute.

High-Pressure Extruder

The High-Pressure Extruder is designed for mixing and cooking ingredients to produce expanded shapes such as curls, popcorn shapes, rings, and balls. It facilitates the production of numerous snack products in diverse shapes with unique flavors and textures.

• Interchangeable dies for producing various products
• Easy and quick changeover of screws, barrels, and dies
• Directional discharge chute for multi-line production
• Interlocked cutter assembly for safe operator interaction during setup

Control Systems

RBS offers state-of-the-art, custom-designed control systems for all equipment. Touchscreen operator interfaces can be mounted locally or integrated with other equipment. Extruder controls can be linked into a cascade system to automatically adjust production speeds throughout the production line.

For more details on their flexible and cost-effective manufacturing equipment for producing your extruded snacks, visit Reading Bakery Systems' Snacks Extrusion Machine. You can also explore their RBS Science & Innovation Center, where customers can test a wide range of food products.

How to Operate the Food Extrusion Machine?

Pet Food Machine operation involves several steps that may vary depending on the specific machine used. Generally, the process includes:

1. Prepare the ingredients: Mix, grind, or chop the ingredients according to your recipe.

2. Load the hopper: Ensure not to overfill the hopper to prevent jamming.

3. Turn on the machine: Adjust temperature, speed, and pressure as needed for your food product.

4. Extrude the product: Ingredients are fed into the extrusion barrel, heated, and compressed to form the desired shape through the die.

5. Cut the product: Cut the extruded product to the appropriate size.

6. Cool and package the product: Cool and dry the product before packaging to preserve freshness.

7. Clean the machine: Thoroughly clean the extrusion machine after use to avoid contamination.

Follow the manufacturer’s instructions and take safety precautions when operating the extrusion machine, especially when handling hot equipment and sharp devices.

How to Produce Premium Quality Puffed Snacks with the Extrusion Machine?

To craft premium quality puffed snacks, follow these guidelines:

1. Choose high-quality ingredients: Use fresh and contaminant-free ingredients.

2. Use the right extrusion machine: Select a machine specifically designed for puffed snacks.

3. Control the process parameters: Monitor and control parameters like temperature and moisture content.

4. Use the appropriate die: Choose the correct die for the desired shape and size.

5. Use flavorings and seasonings: Enhance your product with natural and high-quality seasonings.

6. Cool and package the product: Cool and dry the snacks before airtight packaging.

7. Test and optimize the recipe: Experiment with different ingredients and settings for the best quality.

Implementing these tips ensures you produce top-quality puffed snacks with your extrusion machine.

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