Bakery Manufacturing Equipment for Production of ...

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When searching for bakery manufacturing equipment for the production of extruded snacks, look no further than Reading Bakery Systems (RBS), an international leader in commercial baking equipment and extrusion technology for more than a century.

In the early s, Reading Bakery Systems developed the industry&#;s first low-pressure extruder and dies to produce pretzels and other extruded snacks. It was a key technological development that helped change the shape of the industry.

Low-Pressure Extruders

The Reading Pretzel Low Pressure (LP) Extruder is a flexible alternative to a conventional dough forming and sheeting system. It helps you create different structural and flat extruded snacks on a single production line, such as hard pretzel shapes, sticks, braids, crackers, sushki, and co-extruded products.

• Redesigned to improve safety, efficiency, and ease of cleaning
• Improved augers deliver more product flow with less work
• Lightweight, seamless hoppers eliminate harborage areas
• Improved cutting mechanism has a longer service life
• Product changeover can be completed in minutes.
• Extruder dies can be custom designed to make almost any shaped product

The Reading Pretzel Filled Stick Extruder System will meet your co-extrusion needs when you want to create sticks filled with soft fillings, such as cheese, chocolate, or peanut butter. A pump system pushes soft filling through the compression head and die to fill the dough stick formed by the Extruder. The product rope can then be cut into equal-length sticks or nuggets by the downstream Guillotine Cutter.

The Reading Pretzel Fried Snack Extruder can produce innovative product shapes, such as potato rings, potato sticks, and ethnic noodles, and process up to 3,000 pounds ( kilograms) of dough per hour. This low-pressure extruder is taller and more open, allowing for easy mating with frying equipment. The extruder features pre-feed rollers that manage dough flow for optimum consistency from when the dough enters the infeed hopper until it is cut off at the die face by the high-speed bandcutter (at up to 260 cuts per minute).

High-Pressure Extruder

The High-Pressure Extruder mixes and cooks ingredients to produce expanded shapes, including curls, popcorn shapes, rings, and balls, and allows for the production of many snack products in different shapes with interesting flavors and textures.

• Dies are interchangeable for multiple products
• Changeover of screws, barrels, and dies is quick and easy
• Directional discharge chute enables multi-line production
• Cutter assembly is interlocked for operator interaction during set up

Control Systems

RBS provides the latest, custom-designed control systems for your equipment. Touchscreen operator interfaces can be mounted locally or in conjunction with other equipment. Extruder controls can be tied into a cascade system to modulate production speeds throughout your production line automatically.

To learn more about our flexible and cost-effective manufacturing equipment for the production of your extruded snacks, contact Reading Bakery Systems today at (01) 610-693- or contact us online. Extrusion equipment is available in the RBS Science & Innovation Center, where customers can test a wide variety of food products.

How to operate the food extrusion machine?

Darin Machinery was established in , and we have been a leading food machinery manufacturer. Furthermore, we are a one-stop center where you can get all your equipment from us.

Operating a food extrusion machine involves several steps that may vary depending on the specific machine you are using. However, the general steps involved in operating a food extrusion machine are:

1. Prepare the ingredients: Prepare the ingredients according to the recipe or formulation you are using. This may involve mixing, grinding, or chopping the ingredients to the appropriate size.

   
   

2. Load the hopper: Once the ingredients are ready, load them into the hopper of the extrusion machine. Make sure that the hopper is not overfilled to avoid jamming or clogging the machine.

   
   

   
   

3. Turn on the machine: Turn on the extrusion machine and adjust the temperature, speed, and pressure according to the type of food product you are making.

   
   

4. Extrude the product: As the machine starts running, the ingredients will be fed into the extrusion barrel, where they will be heated and compressed. The product will then be extruded through the die at the end of the barrel to form the desired shape.

   
   

5. Cut the product: Once the extruded product has reached the desired length, cut it to the appropriate size using a cutting device attached to the extrusion machine.

   
   

6. Cool and package the product: After cutting, the product may need to be cooled and dried before packaging. Depending on the type of product, this may involve using a cooling conveyor or a separate drying machine.

   
   

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7. Clean the machine: Finally, clean the extrusion machine thoroughly after use to avoid contamination and maintain the machine's longevity.

It's essential to follow the manufacturer's instructions when operating the extrusion machine and to take appropriate safety precautions when handling hot equipment and sharp cutting devices.

How to produce premium quality puffed snacks with the extrusion machine?

To produce premium quality puffed snacks extrusion machine, you need to follow some specific steps and considerations. Here are some tips:

1. Choose high-quality ingredients: The quality of your ingredients will impact the final product's taste, texture, and nutritional value. Use high-quality ingredients that are fresh, free from contaminants, and have the right moisture content.

   
   

2. Use the right extrusion machine: Not all extrusion machines are suitable for producing puffed snacks. Make sure you select a machine that is specifically designed for making puffed snacks and has the appropriate die and screw configuration.

   
   

3. Control the process parameters: The extrusion processes parameters, such as temperature, moisture content, screw speed, and pressure, will affect the quality of your puffed snacks. Monitor and control these parameters carefully to achieve the desired texture, flavor, and appearance.

   
   

4. Use the appropriate die: The die shape and size will determine the final product's shape and size. Choose the appropriate die to produce the desired snack shape, size, and texture.

   
   

5. Use flavorings and seasonings: Flavorings and seasonings can enhance the taste and appearance of your puffed snacks. Consider adding natural and high-quality flavorings and seasonings, such as herbs, spices, and natural colorings, to your recipe.

   
   

6. Cool and package the product: Once the puffed snacks are extruded, cool and dry them to remove excess moisture and enhance shelf life. Then, pack them in airtight packaging to preserve freshness and quality.

   
   

7. Test and optimize the recipe: Experiment with different ingredient combinations, extrusion process parameters, and die shapes to achieve the best quality puffed snacks. Test the product for sensory attributes, such as texture, flavor, and appearance, and adjust the recipe and process accordingly.

   
   

   
   

By following these tips, you can produce premium-quality puffed snacks with an extrusion machine.

In conclusion, getting a Darin Machinery Line is a profitable investment. As we offer excellent puffed snack machinery, with consistent professional service. Contact us now~

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